ACS-1
AUTO CRUISE CONTROL SYSTEM
K ELECTRICAL
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ACS
Revision: 2006 July 2007 FX35/FX45
AUTO CRUISE CONTROL SYSTEM
ASCD
AUTOMATIC SPEED CONTROL DEVICE (ASCD) ..... 3
Description .......................................................... ..... 3
ICC
PRECAUTIONS ..................................................... ..... 4
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 4
Precautions for ICC System Service ................... ..... 4
PREPARATION ...................................................... ..... 5
Special Service Tools .......................................... ..... 5
DESCRIPTION ....................................................... ..... 6
Outline ................................................................. ..... 6
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE .............................................................. ..... 6
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................ ..... 6
BRAKE ASSIST (WITH PREVIEW FUNCTION) ..... 6
Functional Diagram ............................................. ..... 7
Components Description ..................................... ..... 9
CAN Communication ........................................... ..... 9
CAN COMMUNICATION UNIT ........................ ..... 9
Switch Operation ................................................. ... 10
ICC System Display ............................................ ... 10
ACTION TEST ....................................................... ....11
ICC System Running Test ................................... .... 11
VEHICLE-TO-VEHICLE DISTANCE CONTROL
MODE .............................................................. .... 11
CONVENTIONAL (FIXED SPEED) CRUISE
CONTROL MODE ............................................ ... 12
LASER BEAM AIMING ADJUSTMENT ................ ... 14
Outline ................................................................. ... 14
Preparation .......................................................... ... 14
Outline of Adjustment Procedure ........................ ... 14
Setting the ICC Target Board .............................. ... 14
ADJUSTING HEIGHT OF THE TARGET ......... ... 14
ADJUSTING THE RIGHT-LEFT POSITION OF
THE TARGET ................................................... ... 15 SETTING THE TARGET ..................................
... 15
Aiming Adjustment ............................................... ... 17
CHECK AFTER THE ADJUSTMENT ............... ... 18
ELECTRICAL UNITS LOCATION ......................... ... 19
Component Parts and Harness Connector Location ... 19
WIRING DIAGRAM ................................................ ... 20
Schematic ............................................................ ... 20
Wiring Diagram — ICC — ................................... ... 21
TERMINALS AND REFERENCE VALUE .............. ... 28
Terminals and Reference Value for ICC Unit ....... ... 28
Terminals and Reference Value for ICC Sensor .. ... 29
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION ....................................................................... ... 30
Work Flow ............................................................ ... 30
CONSULT-II Function (ICC) ................................ ... 31
DESCRIPTION ................................................. ... 31
CONSULT-II BASIC OPERATION .................... ... 31
WORK SUPPORT ............................................ ... 32
SELF-DIAGNOSTIC RESULTS ........................ ... 32
DATA MONITOR .............................................. ... 33
ACTIVE TEST .................................................. ... 35
Self-Diagnostic Function ...................................... ... 37
WITH CONSULT-II ........................................... ... 37
WITHOUT CONSULT-II .................................... ... 37
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY
WILL NOT RUN ................................................ ... 39
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ..................................................................... ... 42
Diagnostic Trouble Code (DTC) Chart ................ ... 42
DTC 11 CONTROL UNIT .................................... ... 44
DTC 20 CAN COMM CIRCUIT ............................ ... 44
DTC 31 POWER SUPPLY CIR, DTC 34 POWER
SUPPLY CIR 2 .................................................... ... 44
DTC 41 VHCL SPEED SE CIRC ......................... ... 45
DTC 43 ABS/TCS/VDC CIRC ............................. ... 46
DTC 45 BRAKE SW/STOP L SW ........................ ... 46
DTC 46 OPERATION SW CIRC .......................... ... 48
DTC 61 PRESS SEN CIRCUIT ........................... ... 50
DTC 62 BOOSTER SOL/V CIRCUIT .................. ... 51
DTC 63 RELEASE SW CIRCUIT ........................ ... 52
ACS-8
[ICC]
DESCRIPTION
Revision: 2006 July 2007 FX35/FX45
ABS actuator
and electric
unit (control
unit) VHCL SPEED SE
[km/h] or [mph] × Indicates vehicle speed calculated from wheel sensor by ICC unit through CAN commu-
nication (ABS actuator and electric unit (control unit) transmits wheel speed sensor sig-
nal through CAN communication).
BCM WIPER SW
[OFF/LOW/HIGH] ×
Indicates wiper [OFF/LOW/HIGH] status (BCM transmits front wiper request signal
through CAN communication).
Brake pres-
sure sensor PRESS SENS
[bar] Indicates brake fluid pressure value calculated from signal voltage of pressure sensor.
Release
switch RELEASE SW NO
[ON/OFF] Indicates [ON/OFF] status as judged from release switch signal.
ON when brake is depressed.
OFF when brake is not depressed.
RELEASE SW NC
[ON/OFF] Indicates [ON/OFF] status as judged from release switch signal.
ON when brake is not depressed.
OFF when brake is depressed.
ICC brake
switch BRAKE SW
[ON/OFF] Indicates [ON/OFF] status as judged from ICC brake switch signal.
Stop lamp
switch STOP LAMP SW
[ON/OFF] Indicates [ON/OFF] status as judged from stop lamp switch signal.
Input
Data monitored
Item [unit] CAN Description
OutputData monitored
Item [unit] CAN Description
ICC warning
chime BUZZER O/P
[ON/OFF] ×
Indicates [ON/OFF] status of ICC warning chime output.
ICC brake hold
relay STP LMP DRIVE
[ON/OFF] Indicates [ON/OFF] status of brake hold relay drive output.
Output CONSULT-ll ICC
[ACTIVE TEST] Item CAN Description
Combination
meter ICC BUZZER 1
×Able to start ICC warning chime with a driving signal from ICC unit.
METER LAMP ×Able to turn ICC system display ON with a driving signal from ICC unit.
ICC brake hold
relay STOP LAMP Able to start ICC brake hold relay with a driving signal from ICC unit.
Booster sole-
noid BOOSTER SOL/V
3 Able to start booster solenoid with a driving signal from ICC unit.
DESCRIPTION ACS-9
[ICC]
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Components DescriptionNKS003EL
CAN CommunicationNKS003EM
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-49, "CAN System Specification Chart" .
Component Vehicle-to-
vehicle
distance
control mode Conventional
(fixed speed) cruise
control mode Brake assist
(with pre-
view func- tion) Description
ICC unit ××× Operates electric throttle control actuator and brake
booster based on that sensor signals and CAN commu-
nication data, then controls vehicle distance.
ICC sensor ×× Irradiates laser beam, and receives reflected laser
beam to measure distance from preceding vehicle.
ECM ××× Transmits throttle position signal and ICC steering
switch signal to ICC unit through CAN communication.
ABS actuator and electric
unit (control unit) ×××
Transmits wheel speed sensor signal to ICC unit
through CAN communication.
Brake pressure sensor ×× Detects fluid pressure in master cylinder.
Brake booster ×× Adjusts brake fluid pressure, based on command from
ICC unit.
BCM × Transmit front wiper request signal to ICC unit through
CAN communication.
TCM ×× Transmits gear position signal and output shaft revolu-
tion signal to ICC unit through CAN communication.
Unified meter and A/C amp. ××× Receives ICC system display signal, ICC warning lamp
signal and buzzer output signal from ICC unit through
CAN communication.
ICC brake switch, stop
lamp switch ××× Transmit operating signal to ICC unit when touching
brake pedal. ICC unit cancels cruise system at driver's
brake operation.
ICC brake hold relay × Receives stop lamp driving signal from ICC unit, and
turns stop lamp ON.
Parking brake switch ×× The cruise system is cancelled when applied.
ACS-10
[ICC]
DESCRIPTION
Revision: 2006 July 2007 FX35/FX45
Switch OperationNKS003EN
The system is operated by MAIN switch and four control switches, all mounted on the steering wheel.
ICC System DisplayNKS003EO
No. Switch name Description
1 RESUME/ACCELERATE switch Resumes set speed or increases speed incrementally.
2 SET/COAST switch Sets desired cruise speed, reduces speed incrementally.
3 CANCEL switch Deactivates system without erasing set speed.
4 MAIN switch Master switch to activate the system
5 DISTANCE switch Changes the following distance from: Long, Middle, Short.
SKIB8558E
SKIA6177E
No. Display items Description
1 Set vehicle speed indicator Indicates the set vehicle speed.
For CANADA models: km/h
For US models: MPH
2 Vehicle ahead detection indicator Indicates whether it detects a vehicle ahead.
3 Set distance indicator Display the selected distance between vehicles set with the DISTANCE switch.
4 Own vehicle indicator Indicates the base vehicle.
5 MAIN switch indicator lamp (Green) Indicates that the MAIN switch is ON.
6 Intelligent cruise control system warning
lamp (Orange) The light comes on if there is a malfunction in the ICC system.
7 SET switch indicator lamp Indicates that the conventional cruise control mode is controlled.
ACTION TEST ACS-11
[ICC]
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Revision: 2006 July 2007 FX35/FX45
ACTION TESTPFP:00000
ICC System Running TestNKS003EP
VEHICLE-TO-VEHICLE DISTANCE CONTROL MODE
Set Checking
1. Press the MAIN switch for less than 1.5 seconds.
2. Drive the vehicle between 40 km/h (25 MPH) and 144 km/h (90 MPH).
3. Push the SET/COAST switch.
4. Confirm that the desired speed is set as hand is released from the SET/COAST switch.
NOTE:
When there is no vehicle ahead, drive at the set speed steadily.
When there is a vehicle ahead, control to maintain distance from the vehicle ahead, watching its speed.
The set vehicle speed is displayed on the ICC system indicator in the combination meter.
Check For Increase Of Cruising Speed
1. Set vehicle-to-vehicle distance control mode at desired speed.
2. Check if the set speed increases by 1 km/h (1 MPH) as RESUME/ACCELERATE switch is pushed.
NOTE:
The maximum set speed of the vehicle-to-vehicle distance control mode is 144 km/h (90 MPH).
Check For Decrease Of Cruising Speed
1. Set vehicle-to-vehicle distance control mode at desired speed.
2. Check if the set speed decreases by 1 km/h (1 MPH) as SET/COAST switch is pushed.
NOTE:
Vehicle-to-vehicle distance control mode is automatically turned off when the driving speed lowers to 32
km/h (20 MPH) due to the deceleration of the vehicle ahead.
The minimum set speed of the vehicle-to-vehicle distance control mode is 40 km/h (25 MPH).
Check For Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving Condi-
tion) In The Following Cases:
When the brake pedal is depressed after the system is turned ON.
When the selector lever is shifted to the “N” (Neutral) position.
When the MAIN switch is turned OFF.
When CANCEL switch is operated.
Check For Restoring Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode Before
Cancellation
1. Cancel the system by depressing the foot brake. Then, check that the speed before cancellation is
restored when pressing RESUME/ACCELERATE switch with 40 km/h (25 MPH) or above.
2. Cancel the system by shifting the selector lever to “N” position. Then, check if the speed set before the cancellation is restored when RESUME/ACCELERATE switch is pushed up.
3. Check if the speed previously set is restored when RESUME/ACCELERATE switch is operated with driv- ing 40 km/h (25 MPH), after canceling vehicle-to-vehicle distance control mode by operating the CANCEL
switch.
Check For MAIN Switch
1. Start engine. Then, check if the following operations are per- formed correctly.
2. Vehicle-to-vehicle distance control mode is displayed in combi- nation meter illuminates when MAIN switch is pressed “ON” for
less than 1.5 seconds and ready for operation. The illumination
goes off when MAIN switch is turned to OFF.
3. “CRUISE” illumination and ICC system display go off when the ignition switch is turned to OFF while MAIN switch is ON
(“CRUISE” illumination is ON and vehicle-to-vehicle distance
control mode is ready for operation).
SKIB8559E
ACS-12
[ICC]
ACTION TEST
Revision: 2006 July 2007 FX35/FX45
Check For RESUME/ACCELERATE, SET/COAST, CANCEL Switches
1. Check if RESUME/ACCELERATE, SET/COAST, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
Check For Distance Switch
1. Start engine.
2. Press the MAIN switch for less than 1.5 seconds.
3. Press the DISTANCE switch.
4. Check if the set distance indicator changes display in order of: (Long) →(Middle) →(Short).
NOTE:
The set distance indicator shows (Long) immediately after the engine starts.
CONVENTIONAL (FIXED SPEED) CRUISE CONTROL MODE
Set Checking
1. Press the MAIN switch for more than 1.5 seconds.
2. Drive the vehicle between 40 km/h (25 MPH) and 144 km/h (90 MPH).
3. Push down the SET/COAST switch.
4. Confirm that the desired speed is set as hand is released from the SET/COAST switch.
NOTE:
ICC system display in the combination meter shows nothing.
SKIB8746E
LASER BEAM AIMING ADJUSTMENT ACS-17
[ICC]
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Revision: 2006 July 2007 FX35/FX45
Aiming AdjustmentNKS003EU
CAUTION:
Complete all necessary work for laser beam adjustment until the adjustment completes as shown in
the procedure. If the procedure does not complete, the ICC system is inoperable.
NOTE:
CONSULT-II basic operation: Refer to GI-38, "
CONSULT-II Start Procedure" .
1. Touch “WORK SUPPORT”.
2. Touch “LASER BEAM ADJUST”.
3. Touch “START”. CAUTION:
If the adjustment screen does not appear on the CONSULT-
II screen in 10 seconds. After touching “LASER BEAM
ADJUST” screen, the following causes may be considered:
Target is not set accurately.
There is not enough space beside the target.
Deformation of vehicle or the surrounding equipment
unit, bracket, or the surrounding equipment is causing
inappropriate installation of sensor and aiming may be
set out of the adjustable range.
The area is not suitable for the adjustment work.
ICC sensor is not clean.
4. After the CONSULT-II displays “ADJUST THE VERTICAL OF LASER BEAM AIMING” turn the up-down direction adjusting
screw until “U/D CORRECT” value is set in the range of ±4.
CAUTION:
Turn the screw slowly. The value change on display is
slower than actual movement of the ICC sensor. Wait for 2
seconds every time the screw is turned half a rotation.
NOTE:
Turning the screw to the right lowers the aiming and to the left
lifts the aiming.
SKIA6191E
SKIA1220E
SKIA1221E
SKIA6181E
ACS-18
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: 2006 July 2007 FX35/FX45
5. When “U/D CORRECT” value indicates ±4, confirm that the margin of value remains within ±4 at least for
2 seconds with no equipment or hand touching the ICC sensor.
When “COMPLETED THE VERTICAL AIMING OF LASER
BEAM” appears on screen, touch “END”.
CAUTION:
Be sure that the margin of “U/D CORRECT” is within ±4 with
ICC sensor unit is untouched.
6. Confirm that “ADJUSTING AUTOMATIC HORIZONTAL LASER BEAM AIMING” is on screen and wait for a while (maximum: 10
seconds).
7. Confirm that “NORMALLY COMPLETED” is displayed on CON- SULT-II and close the aiming adjustment procedure by touching
“END”.
CAUTION:
Complete all the procedures once “LASER BEAM ADJUST”
mode is entered in CONSULT-II. When the procedure is dis-
continued, the ICC system is inoperable.
CHECK AFTER THE ADJUSTMENT
Test the ICC system operation by running test. Refer to ACS-11, "ICC System Running Test" .
SKIA1223E
SKIA1224E
SKIA1225E