ACS-8
[ICC]
DESCRIPTION
Revision: 2006 July 2007 FX35/FX45
ABS actuator
and electric
unit (control
unit) VHCL SPEED SE
[km/h] or [mph] × Indicates vehicle speed calculated from wheel sensor by ICC unit through CAN commu-
nication (ABS actuator and electric unit (control unit) transmits wheel speed sensor sig-
nal through CAN communication).
BCM WIPER SW
[OFF/LOW/HIGH] ×
Indicates wiper [OFF/LOW/HIGH] status (BCM transmits front wiper request signal
through CAN communication).
Brake pres-
sure sensor PRESS SENS
[bar] Indicates brake fluid pressure value calculated from signal voltage of pressure sensor.
Release
switch RELEASE SW NO
[ON/OFF] Indicates [ON/OFF] status as judged from release switch signal.
ON when brake is depressed.
OFF when brake is not depressed.
RELEASE SW NC
[ON/OFF] Indicates [ON/OFF] status as judged from release switch signal.
ON when brake is not depressed.
OFF when brake is depressed.
ICC brake
switch BRAKE SW
[ON/OFF] Indicates [ON/OFF] status as judged from ICC brake switch signal.
Stop lamp
switch STOP LAMP SW
[ON/OFF] Indicates [ON/OFF] status as judged from stop lamp switch signal.
Input
Data monitored
Item [unit] CAN Description
OutputData monitored
Item [unit] CAN Description
ICC warning
chime BUZZER O/P
[ON/OFF] ×
Indicates [ON/OFF] status of ICC warning chime output.
ICC brake hold
relay STP LMP DRIVE
[ON/OFF] Indicates [ON/OFF] status of brake hold relay drive output.
Output CONSULT-ll ICC
[ACTIVE TEST] Item CAN Description
Combination
meter ICC BUZZER 1
×Able to start ICC warning chime with a driving signal from ICC unit.
METER LAMP ×Able to turn ICC system display ON with a driving signal from ICC unit.
ICC brake hold
relay STOP LAMP Able to start ICC brake hold relay with a driving signal from ICC unit.
Booster sole-
noid BOOSTER SOL/V
3 Able to start booster solenoid with a driving signal from ICC unit.
DESCRIPTION ACS-9
[ICC]
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ACS
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Components DescriptionNKS003EL
CAN CommunicationNKS003EM
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT
Refer to LAN-49, "CAN System Specification Chart" .
Component Vehicle-to-
vehicle
distance
control mode Conventional
(fixed speed) cruise
control mode Brake assist
(with pre-
view func- tion) Description
ICC unit ××× Operates electric throttle control actuator and brake
booster based on that sensor signals and CAN commu-
nication data, then controls vehicle distance.
ICC sensor ×× Irradiates laser beam, and receives reflected laser
beam to measure distance from preceding vehicle.
ECM ××× Transmits throttle position signal and ICC steering
switch signal to ICC unit through CAN communication.
ABS actuator and electric
unit (control unit) ×××
Transmits wheel speed sensor signal to ICC unit
through CAN communication.
Brake pressure sensor ×× Detects fluid pressure in master cylinder.
Brake booster ×× Adjusts brake fluid pressure, based on command from
ICC unit.
BCM × Transmit front wiper request signal to ICC unit through
CAN communication.
TCM ×× Transmits gear position signal and output shaft revolu-
tion signal to ICC unit through CAN communication.
Unified meter and A/C amp. ××× Receives ICC system display signal, ICC warning lamp
signal and buzzer output signal from ICC unit through
CAN communication.
ICC brake switch, stop
lamp switch ××× Transmit operating signal to ICC unit when touching
brake pedal. ICC unit cancels cruise system at driver's
brake operation.
ICC brake hold relay × Receives stop lamp driving signal from ICC unit, and
turns stop lamp ON.
Parking brake switch ×× The cruise system is cancelled when applied.
ACS-34
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Revision: 2006 July 2007 FX35/FX45
RELEASE SW NC
[ON/OFF] ×× Indicates [ON/OFF] status as judged from release switch signal.
ON when brake is not depressed.
OFF when brake is depressed.
IDLE SW
[ON/OFF] ×× Indicates [ON/OFF] status of idle switch read from ICC unit
through CAN communication (ECM transmits ON/OFF status
through CAN communication).
GEAR
[1, 2, 3, 4, 5] ×× Indicates AT gear position read from ICC unit through CAN com-
munication (TCM transmits gear position through CAN commu-
nication).
BUZZER O/P
[ON/OFF] × Indicates [ON/OFF] status of ICC warning chime output.
ICC WARNING × NOTE:
This item is displayed, but cannot monitor.
VHCL SPD AT
[km/h] or [mph] × Indicates vehicle speed calculated from AT vehicle speed sen-
sor read from ICC unit through CAN communication (TCM
transmits AT vehicle speed sensor signal through CAN commu-
nication).
PRESS SENS
[bar] ×××
Indicates brake fluid pressure value calculated from signal volt-
age of pressure sensor.
PRESS SENS 2 ×× NOTE:
This item is displayed, but cannot monitor.
D RANGE SW
[ON/OFF] ×× Indicates [ON/OFF] status of “D” position read from ICC unit
through CAN communication (TCM transmits ON/OFF condition
of “D” position through CAN communication).
A/T OD OFF
[ON/OFF] × Indicates [ON/OFF] status of OD cancel output under control.
NP RANGE SW
[ON/OFF] ×× Indicates PNP switch signal read from ICC unit through CAN
communication (TCM transmits PNP switch signal through CAN
communication).
DISTANCE × NOTE:
This item is displayed, but cannot monitor.
RELATIVE SPD × NOTE:
This item is displayed, but cannot monitor.
STP LMP DRIVE
[ON/OFF] ××
Indicates [ON/OFF] status of brake hold relay drive output.
TURN SIGNAL ×× NOTE:
This item is displayed, but cannot monitor.
Monitored Item
[unit] ECU INPUT
SIGNALS MAIN
SIGNALS SELEC-
TION FROM MENU Description
AT-1
AUTOMATIC TRANSMISSION
C TRANSMISSION/TRANSAXLE
CONTENTS
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AUTOMATIC TRANSMISSION
INDEX FOR DTC ........................................................ 5
Alphabetical Index ............................................... ..... 5
DTC No. Index .................................................... ..... 6
PRECAUTIONS ..................................................... ..... 7
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 7
Precautions for On Board Diagnostic (OBD) System
of A/T and Engine ............................................... ..... 7
Precautions ......................................................... ..... 8
Service Notice or Precautions ............................. ..... 9
PREPARATION ...................................................... ... 10
Special Service Tools .......................................... ... 10
Commercial Service Tools ................................... .... 11
A/T FLUID .............................................................. ... 12
Changing A/T Fluid ............................................. ... 12
Checking A/T Fluid .............................................. ... 13
A/T Fluid Cooler Cleaning ................................... ... 15
A/T CONTROL SYSTEM ....................................... ... 18
Cross-sectional View (2WD Models) ................... ... 18
Cross-sectional View (VQ35DE Models for AWD) ... 19
Cross-sectional View (VK45DE Models for AWD) ... 20
Shift Mechanism .................................................. ... 21
TCM Function ...................................................... ... 32
CAN Communication ........................................... ... 33
Input/Output Signal of TCM ................................. ... 33
Line Pressure Control ......................................... ... 34
Shift Control ........................................................ ... 35
Lock-up Control ................................................... ... 37
Engine Brake Control .......................................... ... 38
Control Valve ....................................................... ... 38
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......... ... 40
Introduction ......................................................... ... 40
OBD-II Function for A/T System .......................... ... 40
One or Two Trip Detection Logic of OBD-II ......... ... 40
OBD-II Diagnostic Trouble Code (DTC) .............. ... 40
Malfunction Indicator Lamp (MIL) ........................ ... 43
TROUBLE DIAGNOSIS ......................................... ... 44
DTC Inspection Priority Chart ............................. ... 44
Fail-safe .............................................................. ... 44 How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ... 46
A/T Electrical Parts Location ............................... ... 51
Circuit Diagram .................................................... ... 52
Inspections Before Trouble Diagnosis ................. ... 53
Check Before Engine Is Started .......................... ... 57
Check at Idle ........................................................ ... 57
Cruise Test - Part 1 .............................................. ... 58
Cruise Test - Part 2 .............................................. ... 60
Cruise Test - Part 3 .............................................. ... 61
Vehicle Speed at Which Gear Shifting Occurs .... ... 62
Vehicle Speed at Which Lock-up Occurs/Releases ... 63
Symptom Chart .................................................... ... 64
TCM Input/Output Signal Reference Values ........ ... 89
CONSULT-II Function (A/T) ................................. ... 90
Diagnostic Procedure without CONSULT-II ......... .102
DTC U1000 CAN COMMUNICATION LINE ........... .104
Description ........................................................... .104
On Board Diagnosis Logic ................................... .104
Possible Cause .................................................... .104
DTC Confirmation Procedure .............................. .104
Wiring Diagram — AT — CAN ............................. .105
Diagnostic Procedure .......................................... .106
DTC P0615 START SIGNAL CIRCUIT .................. .107
Description ........................................................... .107
CONSULT-II Reference Value ............................. .107
On Board Diagnosis Logic ................................... .107
Possible Cause .................................................... .107
DTC Confirmation Procedure .............................. .107
Wiring Diagram — AT — STSIG ......................... .108
Diagnostic Procedure .......................................... .109
DTC P0700 TCM .................................................... .. 111
Description ........................................................... ..111
On Board Diagnosis Logic ................................... ..111
Possible Cause .................................................... ..111
DTC Confirmation Procedure .............................. ..111
Diagnostic Procedure .......................................... ..111
DTC P0705 PARK/NEUTRAL POSITION SWITCH .112
Description ........................................................... .112
CONSULT-II Reference Value ............................. .112
AT-2Revision: 2006 July 2007 FX35/FX45
On Board Diagnosis Logic ...................................
.112
Possible Cause .................................................... .112
DTC Confirmation Procedure .............................. .112
Wiring Diagram — AT — PNP/SW ...................... .113
Diagnostic Procedure .......................................... .114
DTC P0717 TURBINE REVOLUTION SENSOR ... .116
Description ........................................................... .116
CONSULT-II Reference Value ............................. .116
On Board Diagnosis Logic ................................... .116
Possible Cause .................................................... .116
DTC Confirmation Procedure .............................. .116
Diagnostic Procedure .......................................... .117
DTC P0720 VEHICLE SPEED SENSOR A/T (REV-
OLUTION SENSOR) .............................................. .118
Description ........................................................... .118
CONSULT-II Reference Value ............................. .118
On Board Diagnosis Logic ................................... .118
Possible Cause .................................................... .118
DTC Confirmation Procedure .............................. .118
Wiring Diagram — AT — VSSA/T ........................ .120
Diagnostic Procedure .......................................... .121
DTC P0725 ENGINE SPEED SIGNAL .................. .123
Description ........................................................... .123
CONSULT-II Reference Value ............................. .123
On Board Diagnosis Logic ................................... .123
Possible Cause .................................................... .123
DTC Confirmation Procedure .............................. .123
Diagnostic Procedure .......................................... .124
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE ................................................ .125
Description ........................................................... .125
CONSULT-II Reference Value ............................. .125
On Board Diagnosis Logic ................................... .125
Possible Cause .................................................... .125
DTC Confirmation Procedure .............................. .125
Diagnostic Procedure .......................................... .126
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP) .127
Description ........................................................... .127
CONSULT-II Reference Value ............................. .127
On Board Diagnosis Logic ................................... .127
Possible Cause .................................................... .127
DTC Confirmation Procedure .............................. .127
Diagnostic Procedure .......................................... .128
DTC P0745 LINE PRESSURE SOLENOID VALVE .129
Description ........................................................... .129
CONSULT-II Reference Value ............................. .129
On Board Diagnosis Logic ................................... .129
Possible Cause .................................................... .129
DTC Confirmation Procedure .............................. .129
Diagnostic Procedure .......................................... .130
DTC P1705 THROTTLE POSITION SENSOR ...... .131
Description ........................................................... .131
CONSULT-II Reference Value ............................. .131
On Board Diagnosis Logic ................................... .131
Possible Cause .................................................... .131
DTC Confirmation Procedure .............................. .131
Diagnostic Procedure .......................................... .132
DTC P1710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ................................................................. .134 Description ...........................................................
.134
CONSULT-II Reference Value .............................. .134
On Board Diagnosis Logic ................................... .134
Possible Cause .................................................... .134
DTC Confirmation Procedure ............................... .134
Wiring Diagram — AT — FTS .............................. .135
Diagnostic Procedure ........................................... .136
Component Inspection ......................................... .138
DTC P1721 VEHICLE SPEED SENSOR MTR ...... .139
Description ........................................................... .139
CONSULT-II Reference Value .............................. .139
On Board Diagnosis Logic ................................... .139
Possible Cause .................................................... .139
DTC Confirmation Procedure ............................... .139
Diagnostic Procedure ........................................... .140
DTC P1730 A/T INTERLOCK ................................ .141
Description ........................................................... .141
On Board Diagnosis Logic ................................... .141
Possible Cause .................................................... .141
DTC Confirmation Procedure ............................... .141
Judgement of A/T Interlock .................................. .141
Diagnostic Procedure ........................................... .142
DTC P1731 A/T 1ST ENGINE BRAKING .............. .144
Description ........................................................... .144
CONSULT-II Reference Value .............................. .144
On Board Diagnosis Logic ................................... .144
Possible Cause .................................................... .144
DTC Confirmation Procedure ............................... .144
Diagnostic Procedure ........................................... .145
DTC P1752 INPUT CLUTCH SOLENOID VALVE . .146
Description ........................................................... .146
CONSULT-II Reference Value .............................. .146
On Board Diagnosis Logic ................................... .146
Possible Cause .................................................... .146
DTC Confirmation Procedure ............................... .146
Diagnostic Procedure ........................................... .147
DTC P1754 INPUT CLUTCH SOLENOID VALVE
FUNCTION ............................................................. .148
Description ........................................................... .148
CONSULT-II Reference Value .............................. .148
On Board Diagnosis Logic ................................... .148
Possible Cause .................................................... .148
DTC Confirmation Procedure ............................... .148
Diagnostic Procedure ........................................... .149
DTC P1757 FRONT BRAKE SOLENOID VALVE .. .150
Description ........................................................... .150
CONSULT-II Reference Value .............................. .150
On Board Diagnosis Logic ................................... .150
Possible Cause .................................................... .150
DTC Confirmation Procedure ............................... .150
Diagnostic Procedure ........................................... .151
DTC P1759 FRONT BRAKE SOLENOID VALVE
FUNCTION ............................................................. .152
Description ........................................................... .152
CONSULT-II Reference Value .............................. .152
On Board Diagnosis Logic ................................... .152
Possible Cause .................................................... .152
DTC Confirmation Procedure ............................... .152
Diagnostic Procedure ........................................... .153
AT-4Revision: 2006 July 2007 FX35/FX45
A/T Does Not Shift: 5th Gear
→ 4th Gear ........... .219
A/T Does Not Shift: 4th Gear → 3rd Gear ........... .221
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... .223
A/T Does Not Shift: 2nd Gear → 1st Gear ........... .225
Vehicle Does Not Decelerate by Engine Brake ... .227
SHIFT CONTROL SYSTEM ................................... .229
Control Device Removal and Installation ............. .229
Control Rod Removal and Installation ................. .230
Adjustment of A/T Position .................................. .231
Checking of A/T Position ..................................... .231
A/T SHIFT LOCK SYSTEM .................................... .232
Description ........................................................... .232
Shift Lock System Electrical Parts Location ........ .232
Wiring Diagram — AT — SHIFT .......................... .233
Diagnostic Procedure .......................................... .234
KEY INTERLOCK CABLE ..................................... .236
Components ........................................................ .236
Removal and Installation ..................................... .237
ON-VEHICLE SERVICE ......................................... .239
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 .............................................................. .239
Parking Components (2WD Models Only) ........... .250
Rear Oil Seal ....................................................... .258
Revolution Sensor Components (2WD Models
Only) .................................................................... .259
AIR BREATHER HOSE .......................................... .264
Removal and Installation ..................................... .264
TRANSMISSION ASSEMBLY ............................... .266
Removal and Installation (2WD Models) ............. .266
Removal and Installation (AWD Models) ............. .269 OVERHAUL ............................................................
.274
Components ......................................................... .274
Oil Channel .......................................................... .288
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .291
DISASSEMBLY ...................................................... .294
Disassembly ......................................................... .294
REPAIR FOR COMPONENT PARTS ..................... .312
Oil Pump .............................................................. .312
Front Sun Gear, 3rd One-way Clutch ................... .315
Front Carrier, Input Clutch, Rear Internal Gear .... .317
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ............................................. .323
High and Low Reverse Clutch ............................. .329
Direct Clutch ........................................................ .332
ASSEMBLY ............................................................ .335
Assembly (1) ........................................................ .335
Adjustment ........................................................... .349
Assembly (2) ........................................................ .352
SERVICE DATA AND SPECIFICATIONS (SDS) ... .359
General Specifications ......................................... .359
Vehicle Speed at Which Gear Shifting Occurs ..... .359
Vehicle Speed at Which Lock-up Occurs/Releases .360
Stall Speed ........................................................... .360
Line Pressure ....................................................... .360
A/T Fluid Temperature Sensor ............................. .360
Turbine Revolution Sensor ................................... .361
Vehicle Speed Sensor A/T (Revolution Sensor) .. .361
Reverse Brake ..................................................... .361
Total End Play ...................................................... .361
A/T FLUID AT-13
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Checking A/T FluidNCS001AU
1. Warm up engine.
2. Check for A/T fluid leakage.
3. Loosen the level gauge bolt.
4. Before driving, A/T fluid level can be checked at A/T fluid tem- peratures of 30 to 50 °C (86 to 122 °F) using “COLD” range on A/
T fluid level gauge as follows.
a. Park vehicle on level surface and set parking brake.
b. Start engine and move selector lever through each gear posi- tion. Leave selector lever in “P” position.
c. Check A/T fluid level with engine idling.
d. Remove A/T fluid level gauge and wipe clean with lint-free paper.
CAUTION:
When wiping away the A/T fluid level gauge, always use
lint-free paper, not a cloth one.
e. Re-insert A/T fluid level gauge into A/T fluid charging pipe as far as it will go. CAUTION:
To check A/T fluid level, insert the A/T fluid level gauge until the cap contacts the end of the A/T
fluid charging pipe, with the A/T fluid level gauge reversed from the normal attachment conditions.
f. Remove A/T fluid level gauge and note reading. If reading is at low side of range, add ATF to the A/T fluid charging pipe.
CAUTION:
Do not overfill.
5. Drive vehicle for approximately 5 minutes in urban areas.
6. Make the A/T fluid temperature approximately 65 °C (149 °F).
NOTE:
A/T fluid level will be greatly affected by temperature as shown in figure. Therefore, be certain to
perform operation while checking data with CONSULT-II.
a. Connect CONSULT-II to data link connector. Refer to GI-38, "
CONSULT-II Start Procedure" .
b. Select “MAIN SIGNALS” in “DATA MONITOR” mode for “A/T” with CONSULT-II.
c. Read out the value of “ATF TEMP 1”.
7. Recheck A/T fluid level at A/T fluid temperatures of approximately 65 °C (149 °F) using “HOT” range on A/
T fluid level gauge.
SCIA7120E
SLIA0016E
AT-32
A/T CONTROL SYSTEM
Revision: 2006 July 2007 FX35/FX45
TCM FunctionNCS001AZ
The function of the TCM is to:
Receive input signals sent from various switches and sensors.
Determine required line pressure, shifting point, lock-up operation, and engine brake operation.
Send required output signals to the respective solenoids.
CONTROL SYSTEM OUTLINE
The automatic transmission senses vehicle operating conditions through various sensors or signals. It always
controls the optimum shift position and reduces shifting and lock-up shocks.
CONTROL SYSTEM DIAGRAM
SENSORS (or SIGNALS)
TCM
ACTUATORS
PNP switch
Accelerator pedal position signal
Closed throttle position signal
Wide open throttle position signal
Engine speed signal
A/T fluid temperature sensor
Revolution sensor
Vehicle speed signal
Manual mode switch signal
Stop lamp switch signal
Turbine revolution sensor
ATF pressure switch Shift control
Line pressure control
Lock-up control
Engine brake control
Timing control
Fail-safe control
Self-diagnosis
CONSULT-II communication line
Duet-EA control
CAN system Input clutch solenoid valve
Direct clutch solenoid valve
Front brake solenoid valve
High and low reverse clutch
solenoid valve
Low coast brake solenoid valve
Torque converter clutch solenoid
valve
Line pressure solenoid valve
A/T CHECK indicator lamp
Starter relay
Back-up lamp relay
SCIA5325E