2007 Hyundai Matrix fuel pump

6
DO-IT-YOURSELF MAINTENANCE
33
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the power steering hose connections for fluid leakage at regular intervals. The power steering hoses should be re-placed if there is severe surface crack- ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema-ture failure.
2. Pump the hand pump until there are no more bubbles in the fuel coming out of the air pipe. When doing this, place a cloth around the air pipe to prevent the escaping fuel from spew-ing about.
3. Replace the air cap when there are no more bubbles in the fuel.
4. Continue pumping until the hand pump becomes stiff.
5. Finally, check to be sure that there
is no leakage of fuel. If in doubt, consult your nearest authorized HYUNDAI dealer. G350B01FC
Air pipe
The fuel system should be bled to
remove air as described in the illustra- tion if the fuel supply is exhausted during travel, when the fuel filter is replaced, or if the vehicle is not usedfor a long time.
1. Remove the air cap with pushing the button.
G350A01FC
BLEEDING THE FUEL SYSTEM
G350B01FC-GAT
(Diesel Engine)

6
DO-IT-YOURSELF MAINTENANCE
39FUSE PANEL DESCRIPTION
G200C03FC-GAT
Engine Compartment (Gasoline Engine)
G200C03FC
NOTE: Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
PROTECTED COMPONENTS
Generator (A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse Generator, Engine control relay, ECM Radiator fan relay Start relay, Ignition switch Blower relay Power window relay Condenser fan relay #1 ABS control module, ABS bleeding connector, ESP ABS control module, ABS bleeding connector, ESP Fuel pump relay Injector, lgnition coil MAP sensor, Oxygen sensor, CP sensor, Knock sensor, Throttle position sensor Audio, Room lamp, Overhead console lamp, lnstrument cluster DRL control module Horn relay A/C relay Front fog lamp relay ECM, TCM Tail lamp relay Left rear combi lamp, Left position lamp, Left License lamp Right rear combi lamp, Right position lamp, Right License lamp Left head lamp Right head lamp, (H/LP IND) Fuse
FUSE RATING
120A
40A 30A 20A 40A 40A 30A 20A 40A 40A 10A 15A 10A10A 15A 10A 10A 15A 10A 20A 10A 10A 15A 15A
DESCRIPTION
ALTB+
ECU RAD IGN
BLR
P/WIN
COND
ABSABS
F/PUMP INJ
SNSR
ROOM LP DRL
HORN
A/CON
FR FOG ECU
LP
TAIL LH
TAIL RH H/LP LH
H/LP RH

6
DO-IT-YOURSELF MAINTENANCE
41
ALT B+
ECU RAD
IGN
BLR
P/WIN
COND ABSABS
F/PUMP ECU ECU
SNSR
ROOM LP DRL
HORN
A/CON
FR FOG ECU
LP
TAIL LH
TAIL RH H/LP LH
H/LP RH
PTC HTR 1
GLOW
PTC HTR 2 FFHS
PTC HTR 3 PROTECTED COMPONENTS
Generator (A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse, Deicer Generator, Engine control relay, ECM Radiator fan relayStart relay, Ignition switchBlower relayPower window relayCondenser fan relay #1 ABS control module, ABS bleeding connector, ESP ABS control module, ABS bleeding connector, ESPFuel pump relayECM No.5 (Batt+)ECM No.4 (Batt+), Stop lamp switch, PTC heater relay #1Glow plug relay, Assistor heater relay 1/2, Stop lamp switch, TDC sensor, EGR act, Throttle plate act, VGT vacuum Audio, Room lamp, Overhead console lamp, lnstrument cluster, ETACM, Luggage lampDRL control moduleHorn relayA/C relayFront fog lamp relay ECM, TCM Tail lamp relayLeft rear combi lamp, Left position lamp, Left License lampRight rear combi lamp, Right position lamp, Right License lampLeft head lampRight head lamp, (H/LP IND) Fuse PTC heater relay #1 GLOW relayPTC heater relay #2FFHS relayPTC heater relay #3
FUSE RATING
140A40A30A30A40A40A 30A 30A40A40A10A30A 10A 15A 10A 15A10A10A 15A 10A20A10A10A15A 15A 40A80A40A30A40A
FUSE
FUSIBLE LINK DESCRIPTION

9 VEHICLE SPECIFICATIONS
2
J010A01FC-GAT MEASUREMENT
4,025(158.4)1,740(68.5) 1,635(64.3)
*1,685(66.3)
2,600(102.3) 1,485 (58.5)1,485 (58.5)
Overall lengthOverall width Overall height (unladen) Wheel base Wheel tread
Front
Rear
Type Wheel free playRack stroke Oil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.) 146±1mm (5.7±0.04 in.)Vane type
J060A01S-GAT FUEL SYSTEM
J020A01FC-GATPOWER STEERING J030A01FC-GATTIRE
185/65 R14 195/55 R15205/55 R15 (1.8 DOHC only)
StandardOption
J050A01FC-GAT BRAKE Dual hydraulic with brake booster Ventilated discDrum Cable
Type Front brake typeRear brake type Parking brake
Item Battery Generator
J040A03FC-GAT ELECTRICAL
GASOLINE
MF45AH, MF60AH(12V) 90A (13.5V)
mm (in.)
Fuel tank capacityLiter
55 US.gal
14.5 Imp.gal
12
DIESEL
CMF 68 AH 120A (12V)
*Installed roof rack J030B01FC-GAT SPARE TIRE
Temporary Full size
StandardOption

1CONTROLS AND EQUIPMENT
2
B010A04O-EAT PETROL ENGINES THIS VEHICLE MUST ONLY BE OP- ERATED WITH UNLEADED FUEL.SERIOUS DAMAGE WILL RESULT FROM THE USE OF LEADED FUEL. For the optimal vehicle performance, we recommend you to use unleaded gasoline with an octane rating of RON(Research Octane Number) 95 /AKI (Anti Knock Index) 91 or higher. You may use unleaded gasoline with anoctane rating of RON 91~94/AKI 87~90 but it may result in slight performance reduction of the vehicle. To prevent accidental charging of thefuel tank with leaded fuel, a small diam-eter filler neck along with a restrictor flap are fitted to ensure that only un- leaded fuel pump nozzles may enterthe filler neck. However, care must be exercised when refuelling the vehicle tank from fuel canor by means of a funnel that the fuel being used is unleaded. The use of leaded fuel in this vehicle willresult in irreversible pollution of the catalyst element. Such pollution will prevent correct operation of the cata-lyst and give rise to increased operating temperatures leading to the catalyst element melting and restricting the ex-haust flow along with an increase in exhaust emission levels.
B010A02FC-D
FUEL RECOMMENDATIONS
! DIESEL ENGINES Diesel fuel of 52 to 54 cetane is used in Hyundai vehicle. If two types of dieselfuel are available, use summer or winter fuel properly according to the following temperature conditions.
o Above 23°F (-5°C ) ... Summer type
diesel fuel.
o Below 23°F (-5°C) ... Winter type
diesel fuel.
Watch the fuel gauge very carefully: If the engine stops through fuel failure,the circuits must be completely purged to permit restarting.
CAUTION:
Do not let any petrol or water enter the tank. This would make it neces-sary to drain it out and to bleed the lines to avoid siezing the injection pump and damaging the engine.
!
UNLEADED FUEL ONLY
CAUTION:
The vehicle warranty will not extend to damage arising from the use of incorrect fuels.
fcuk-1.p65 12/27/2006, 10:11 AM
2

1CONTROLS AND EQUIPMENT
46
SB2100I-EDoor Open (Ajar) Warn-
ing Light
The door ajar warning light indicates that a door is not correctly closed.Ensure that the light is extinguished prior to driving the vehicle.
CAUTION:
If the drive belt (generator belt) is loose, broken, or missing whilst thevehicle is driving, there may be a serious malfunction, engine could overheat because this belt also drivesthe water pump.! SB210P1-E
Low Fuel Level Warning Light
The low fuel warning light serves to warn the driver that the remaining fuelquantity is approximately 9 litres and that the vehicle should be refuelled. If the vehicle is driven for an extendedperiod with the low fuel warning light illuminated there exists a possibility that misfiring due to fuel shortage mayoccur. This situation must be avoided to prevent damage to the catalyst oc- curring.
SB210M1-E Charging System Warning Light
The charging system warning light should illuminate when the ignitionswitch is turned to the "ON" position and should be extinguished when the engine is started. If the light fails toilluminate when the ignition is turned "ON" or fails to extinguish after starting the engine, the nearest Hyundaiauthorised repairer should be contacted. If the light illuminates whilst the vehicle is being driven, stop the vehicle assoon as it is safe to do so and check the condition of the alternator drive belt. If the belt is in place and the tension issatisfactory, the advice of a Hyundai authorised repairer should be sought.
SB210J1-E High Beam Indicator Light
The high beam indicator light will illumi- nate whenever the headlights are switched to high beam of flash position.
B260B01FC-EAT
Hatchback Door Open Warning
Light
The hatchback door open warning light indicates when hatchback door open isopen or is not fully closed. Ensure that the light has extinguished prior to driv- ing the vehicle.
SB210K1-E Oil Pressure Warning Light CAUTION:
If the oil pressure light illuminates when the engine is running, an in- sufficient oil pressure level for con- tinued safe operation of the engine exists. Continued operation of the engine in this condition may result in serious engine damage.
!
fcuk-1.p65 12/27/2006, 10:12 AM
46

1
CONTROLS AND EQUIPMENT
49
SB215B1-E ENGINE COOLANT TEMPERA- TURE GAUGE
HFC2045 HFC2101
INSTRUMENT CLUSTER
SB215A1-E FUEL GAUGE The fuel gauge indicates the quantity of fuel remaining in the fuel tank. NOTE: The fuel gauge is not intended to give other than an approximate indi- cation of the fuel level and is unsuit- able for the purposes of calculatingfuel consumption figures.
SB210S1-E BRAKE PAD WEAR INDICATOR The front brake disc pads are fitted with an audible wear indicator which will cause a high pitched noise to be emit-ted when the remaining amount of fric- tion lining is below the specified value. When the wear indicator is heard, thebrake pads should be replaced without delay to avoid damage occurring to the brake discs and a severe reduction inbraking efficiency. B950A01E-EAT REAR FOG AUDIBLE WARNING SOUND The rear fog audible warning chime sounds when the rear fog lights are onand the door in driver side is open.
The engine coolant temperature gaugeindicates the engine coolant tempera-ture and will, under normal circum- stances, give an indication in the "Nor- mal" or centre portion of the scale.Should the indication move into the
upper or "HOT" portion of the scale, engine overheating is indicated. Underthese circumstances, the vehicle should be brought to rest as soon as is safe to do so and the engine turned off. Oncethe engine has cooled somewhat, the coolant level and the condition of the generator/water pump drive belt shouldbe checked.
fcuk-1.p65
12/27/2006, 10:12 AM
49

3 IN CASE OF EMERGENCY
2IF THE ENGINE WILL NOT START
SD020B1-E If the Engine Cannot be Cranked
1. If the vehicle is fitted with manualtransaxle, ensure that the clutch pedal is depressed whilst cranking the engine. If the vehicle is fitted with automatic transaxle, ensure that the transaxle
selector is at the "P" or "N" position.
2. Check the battery terminals and con-
nections to ensure that these areclean and also tight.
3. If the ignition warning lights dim when
the engine is cranked and the batteryterminals have been checked, a dis- charged battery is indicated.
4. Do not attempt to push or tow start
the vehicle, refer to "Jump Starting"for information regarding engine start- ing when the battery is discharged. D010C02A-EAT If Engine Turns Over Normally but Does Not Start
D010B01FC 1. Check fuel level.
2. With the key in the "OFF" position,check all connectors at ignition coilsand spark plugs(For Petrol Engine)or check all connectors at glow plug and glow plug relay(For Diesel En- gine). Reconnect any that may bedisconnected or loose.
3. Check fuel line in the engine com-
partment.
4. If engine still refuses to start, call a Hyundai authorised repairer or seekother qualified assistance. SSA3020C
!
SD020A1-E Seek assistance from the nearest Hyundai authorised repairer with regardto the method of ignition and fuel sys- tem diagnosis.
CAUTION:
If the engine refuses to start, noattempt should be made to push or tow start the vehicle. Vehicles withautomatic transaxle or fuel injection will not be able to be started in this manner since no drive is transmittedthrough the automatic transaxle whilst the engine is not running, and in the case of fuel injected deriva-tives, the fuel pump will not operate under tow start conditions. In addi- tion, if the vehicle is equipped withan exhaust catalyst, damage to the catalyst may result if the vehicle is tow started.
fcuk-3.p65 12/27/2006, 10:15 AM
2