Page 404 of 463

VEHICLE MAINTENANCE REQUIREMENTS 5- 3
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL)
1 ENGINE OIL & FILTER
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MPI)
4 FLUID LEAKS
5 TIMING BELT
6 VENTILATION HOSES
7 AIR CLEANER FILTER
8 SPARK PLUGS
9 VALVE CLEARANCE (1.1L)
AF040C4-E
SCHEDULED MAINTENANCE
In order to ensure the continued safety, reliability and longevity of the vehicle, the following maintenance service operations should be performed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to a Hyundai authorised repairer to ensure that the manufacturers recommended procedures are employed and that only genuine Hyundai replacement parts are used. Incorrect maintenance techniques or the use of non genuine replacement parts may invalidate the vehicle warranty. F030B04TB-EAT R : Replace I : Inspect and, after inspection, clean, adjust, repairer or replace if necessary
Note : (1) FOR EVERY 25,000 MILES : "R" (2) INSPECT AND ADJUST EVERY 60,000 MILE OR 48 MONTHS.
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1000 MONTHS
R
I II
R
R
I
R
I
R
I
R
II I
R
II
R
R
I II I
R
I I
See Note (1) See Note (2)
Page 417 of 463

6- 6 DO-IT-YOURSELF MAINTENANCE
NOTE: SAE 5W-20 (5W-30), ILSAC GF-3 en- gine oil is preferred regardless of regional option and engine varia-tion. If SAE 5W-20, ILSAC GF-3 en- gine oil is not available, secondary recommended engine oil for corre-sponding temperature range can be used.
G030B01TB-EAT Recommended Oil
1. Petrol engine The engine oil quality should meet the following classification. API SJ, SL or ABOVE, ILSAC GF-3 or ABOVE The oil viscosity should be selected according to the operating environment of the engine by means of the table shown above. The engine oil recom-mendations are complete in themselves and the use of additives is neither required nor recommended. The use ofengine oil additives may result in invali- dation of the vehicle warranty.
G030A01FC-EAT ENGINE OIL The correct engine oil level is of para- mount importance. An excessively highor low oil level may result in irreparable damage being sustained by the engine. The engine oil level must be checkedon a daily basis, whenever the vehicle is refuelled or before starting a long trip, whichever occurs sooner.In addition, it is imperative that only an approved grade and specification of oil is used to avoid the possibility of seri-ous engine damage and premature wear. The use of "budget price" oil is a false economy that must be avoided if themaximum reliability and useful life is to be obtained from the vehicle.
G030B01JM
Page 418 of 463

DO-IT-YOURSELF MAINTENANCE 6- 7
G030B01TB
The engine oil quality should meet the following classification: API class: CH4 or ABOVE ACEA class: B4 or ABOVE NOTE: SAE 0W-30 oil is for extra cold zone and to be restricted by driving condi- tion and dealing area. (Especially, not recommended for sustained highloaded and high speed operation.) SG030C1-E Engine Oil Level Gasoline engine
Diesel engine
The engine oil level should be checked with the engine at normal operating tem- perature and the vehicle parked uponlevel ground. Prior to checking the level, the vehicle should be allowed to stand for severalminutes after the engine has been switched off to allow the oil to drain back to the sump.Withdraw the dipstick and wipe it with a clean rag. Replace the dipstick fully and withdraw again when the oil level may beread from the stick. Normal oil level is indicated when the oil is present between the two marks on the stick. It is notnecessary to add oil if the level is above the lower mark and in any case, oil must not be added to the degree that the levelexceeds the upper mark. Replace the dipstick fully after checking the level.
2. Diesel engine
HTB167
HTB167A
Page 420 of 463

DO-IT-YOURSELF MAINTENANCE 6- 9
o The engine oil consumption is strongly
effected by the viscosity and quality of oil, engine rpm and driving condi-tion etc. More engine oil may be consumed under severe driving conditions suchas high speeds, frequent accelera- tion and deceleration, compared to normal driving.
ZG030E1-E ENGINE OIL CONSUMPTION Function of engine oil Engine oil has the primary function of lubricating and cooling the inside of the engine. Engine oil consumption It is normal that an engine should con- sume some engine oil while normal driving. The cause of oil consumption in a normal engine are as follows;
o Engine oil is used to lubricate pis-
tons, piston rings and cylinders. A thin film of oil is left on the cylinder wall when a piston moves down- wards in the cylinder. High negativepressure generated during engine operation sucks some of the oil into the combustion chamber.This oil with some oil of the cylinder wall is burned by the high tempera- ture combustion gases during thecombustion process.
!
SG050A2-E ENGINE COOLANT CHECKING
WARNING:
Do not remove the radiator cap when the engine is hot, since the system is pressurized and coolant may beejected from the radiator resulting in scalding. NOTE: It is recommended that the engine coolant should be changed by an authorised Hyundai dealer.
Page 425 of 463

6- 14 DO-IT-YOURSELF MAINTENANCE
!
SG100A3-E MANUAL TRANSAXLE LUBRICANT
CAUTION:
Engine coolant anti freeze must not be used in the windscreen washersystem since damage to the paintwork may result. Undiluted windscreen washer addi-tive must not be allowed to come into contact with the paintwork. If spillage occurs, flush the affectedarea immediately with water. Do not operate the windscreen washer for more than 15 seconds continuouslyor when the reservoir is empty since damage to the washer pump will result.
!
HXGS506
Drain plug
Filler plug
The manual transaxle lubricant must be checked and or changed at the inter- vals specified in the maintenance sched- ule. Only those lubricants specifiedshould be used in order to prevent gear shifting difficulties or transaxle dam- age. WARNING:
The transaxle lubricant level should only be checked when the engine is cold to preclude the possibility ofpersonal injury by contact with hot components. NOTE: It is recommended that the manual transaxle lubricant should be checked by Hyundai authorised re- pairer. Recommended Oil Use only the approved transaxle lubri- cant. The recommended lubricants arecomplete in themselves and the use of additives is neither required nor recom- mended. The use of additives mayinvalidate the vehicle warranty.
The level of windscreen washer fluid available should be checked on a daily basis. The level of fluid will be visiblethrough the side of the reservoir. When the fluid is to be replenished, only a proprietary screen wash additive shouldbe used and in the concentration rec- ommended by the manufacturer. The windscreen washer reservoir has a totalcapacity of 3 litres.
Page 435 of 463

6- 24 DO-IT-YOURSELF MAINTENANCE
!
G290A01FC-EAT HEADLIGHT AIMING ADJUST- MENT Before performing aiming adjustment, make sure of the following.
1. Keep all tyres inflated to the correct
pressure.
2. Place the vehicle on level ground and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 118 in.(3,000 mm) from the test wall.
3. See that the vehicle is unloaded
(except for full levels of coolant,engine oil and fuel, and spare tyre, jack, and tools).
4. Clean the head lights lens and turn on the headlight (low beam).
WARNING:
Be sure to carefully wipe away any water drained out in this manner, because the fuel mixed in the water might be ignited and result in a fire. Extracting air in the fuel filter If you drove until you have no fuel left or if you replaced the fuel filter, be sure to extract air in the fuel system as it makes you difficult to start the engine.
1) Remove the air extract nozzle cap on the fuel filter.
2) Pump up and down until the fuel flows out of the plug opening.
NOTE: Use cloths when you extract air so that the fuel is not sprayed around.Clean the fuel around the fuel filter or the injection pump before starting the engine to prevent fire. Finally,check each part if the fuel is leaking.
HTB287
G300A02TB-EAT REMOVAL OF WATER FROM THE FUEL FILTER(DIESEL ENGINE) If the fuel filter warning lamp illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as described. NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorised Hyundai dealer.
Page 458 of 463

9- 4 VEHICLE SPECIFICATIONS
Item
Engine Oil Petrol Diesel
Engine Oil Consumption Transaxle Power Steering
Brake Fluid Coolant
J080A05TB-EAT LUBRICATION CHARTQ'ty (litre)
Drain and refill (with oil filter) 1.1L : 3.0 liter (2.6 lmp. qts.) 1.4L/1.6L : 3.3 liter (2.9 lmp. qts.) Drain and refill (with oil filter) : 5.3 liter (4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 KmPetrol : 2.15 liter (1.86 Imp. qts) Diesel : 2.0 liter (1.75 Imp. qts) 6.1 (5.3 Imp.qts)(Petrol only) As required As requiredPetrol : 5.5 liter (4.8 Imp.qts) Diesel: 5.7 liter (5.0 lmp.qts)
Manual
Auto Oil & Grease Standard
API SJ, SL SAE 5W-20, 5W-30
or ABOVE, SAE 10W-30 (ABOVE -18°C)
ILSAC GF-3 SAE 15W-40 (ABOVE -13°C)
or ABOVE SAE 20W-50 (ABOVE -7°C)
API CH4 SAE 15W-40 (ABOVE -15°C)
or ABOVE, SAE 10W-30 (-20°C ~ 40°C)
ACEA B4 SAE 5W-30 (-25°C ~ 40°C)
or ABOVE SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and vehicle destination*2. Not recommended for sustained high speed vehicle operation Normal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/85 (API GL-4) HYUNDAI GENUINE ATF SP III, DIAMOND ATF SP III, SK ATF SP III or other brands approved by Hyundai Motor Co., Dextron 2 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminium radiator
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