6OWNER MAINTENANCE
22
o If battery electrolyte is spilled ontoskin or into eyes, the effected area must be flushed with copious amounts of water and medical as- sistance sought.
o If battery electrolyte is ingested, copious amounts of water or milkfollowed by an ant-acid (raw egg ormilk of magnesia) must be drunk. Vomiting should not be induced and medical assistance must besought.
o Batteries must only be charged in well ventilated areas from which naked lights or sources of sparks are excluded.
o Ensure that children, pets or other unauthorised persons are kept awayfrom batteries.
o Do not allow anything to bridge the
positive (+) and negative (-) termi-nals of the battery.
o Never invert the battery.
The battery fitted during production isof the "Maintenance Free" type.
If electrolyte gets on your skin, thoroughly wash the contacted area. If you feel a pain or a burn- ing sensation, get medical attention immediately. Wear eye protection when charging or working near a battery.Always provide ventilationwhen working in an en-closed space.
o When lifting a plastic-cased bat- tery, excessive pressure on thecase may cause battery acid toleak, resulting in personal injury. Lift with a battery carrier or with your hands on opposite corners.
o Never attempt to charge the bat- tery when the battery cables areconnected.
o The electrical ignition system works with high voltage.Never touch these componentswith the engine running or theignition switched on.!WARNING:
Always read the following instructions carefully when handling a battery. Keep lighted cigarettes and all other flames or sparks away from the battery.Hydrogen, which is a highlycombustible gas, is alwayspresent in battery cells and may explode if ignited. Keep batteries out of the reach of children because
batteries contain highly cor-rosive SULPHURIC ACID. Do not allow battery acid to
contact your skin, eyes,
clothing or paint finish.If any electrolyte gets intoyour eyes, flush your eyeswith clean water for at least 15 minutes and get imme- diate medical attention. Ifpossible, continue to apply water with a sponge or cloth until medical atten-tion is received.
6
OWNER MAINTENANCE
23POWER STEERING FLUID LEVELELECTRIC COOLING FANS
!
YG210A1-E
WARNING:
The cooling fan is controlled by
engine coolant temperature and may sometimes operate even whenthe engine is not running. Do not touch the radiator fan until it is completely stopped.
As the coolant temperature de-
creases the fan will automaticallyshut off. This is a normal condi- tion. Checking Engine Cooling Fan
The engine cooling fan should auto-
matically come on if the engine cool- ant temperature is high. Checking Condenser Cooling Fan
The condenser cooling fan (in front of
the condenser) should come on auto- matically whenever the air conditioneris in operation. YG220A1-E Power Steering Hoses It is suggested that you check the power steering hose connections for fluid leakage at those intervals speci- fied in the vehicle maintenance sched-ule in Section 5. The power steering hoses should be replaced if there are severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hoses could cause premature failure.
HGK5011
G230A01GK-EAT The power steering fluid level should
be checked regularly.
To check the power steering fluid level,
be sure the ignition is "OFF", then check to make certain that the power steering fluid level is between the"MAX" and "MIN" level markings on the fluid reservoir. NOTE:
o The power steering pump may be
noisy when the engine is first started in the extreme cold (-20°C/ -4°F). This noise is not abnormal and will stop as the engine warmsup. If the power steering pump continues to be noisy after the engine has warmed up, have itinspected by your Hyundai authorised repairer.
o Do not check whilst the engine is running. Do not start when powersteering fluid reservoir is empty.
6
OWNER MAINTENANCE
35
PROTECTED COMPONENTS
Generator(1.6L/2.0L) BCM BOX(Tail lamp relay,Power connector,Fuse(2,7,12,13,19,20,24))Condenser fan relayRadiator fan relayEngine control relay, Fuel pump relay, A/T control relay, Generator,ECM(1.6L/2.7L),PCM(2.0L) Ignition switch,Start relayABS/ESP control module,ESP Air bleeding connectorABS/ESP control module,ESP Air bleeding connectorBlower relayInjector Oxygen sensor,Camshaft position sensor, Idle speed control actuator DRL control moduleFront fog lamp relayTCM(2.7L),ECM(2.7L/1.6L)Horn relay,A/C relay Head lamp relay(High) Head lamp relay(Low)
FUSERATING 120A50A 30A30A 30A 30A 40A40A30A 15A 10A15A15A10A15A 15A 15A
DESCRIPTION
BATTBATT
COND RAD ECU
IGN
ABS 1 ABS 2
BLOWER INJ
SNSR DRL
F/FOG ECU
HORN,A/CON H/LP (HI)
H/LP (LO)
6
OWNER MAINTENANCE
37
DESCRIPTION IG COIL
AMP
B/UP LAMP
A/BAG IND A/BAG
HTD MIR HAZARD
R/WIPER TAIL-RH
F/WIPER
RR DEFOG
STOP
TAIL-LH
A/CON ECU
CLUSTER
ROOM LP
P/WINDOW T/GATE
IGN
RR FOG
C/LIGHTS/ROOF
S/HTR ABS
AUDIO
PROTECTED COMPONENTS
Ignition coil(1.6L/2.7L), Electronic chrome mirror AMP Back-up lamp switch,Transaxle range switch,Cruise control module,Stop lamp switch Instrument cluster (A/BAG IND.) SRS control module Mirror defogger Hazard relay Rear wiper motor,Rear intermittent wiper relay Right tail lamps,Glove box lamp Front wiper motor,Front wiper relay Defogger relay Stop lamp switch,Burglar alarm horn relay,Folding/Unfolding relay Left tail lamps A/C control module, Blower relay ECM, Multi gauge unit, TCM, Vehicle speed sensor Instrument cluster (Power), Per-excitation resister, DRL Control module,Generator Room lamp,Clock,Audio,Data link connector,Multi gauge unit Power window relay Trunk lid switch AQS sensor,Head lamp relay,DRL Control module Rear fog lamp Cigarette lighter,Outside mirror switch Sunroof,Power door lock/Unlock relay Seat warmer ESP/ABS control module Audio,Digital clock
FUSERATING
20A 20A 10A 10A 15A 10A 10A 15A 10A 20A 30A 15A 10A 10A 10A 10A 10A 30A 15A 10A 10A 15A 15A 20A 10A 10A
7
EMISSION CONTROL SYSTEMS
3CATALYTIC CONVERTOR
SH020A1-E Hyundai Coupe models are fitted with catalytic convertors which requirespecial operating considerations. The catalytic convertor serves to oxidize certain noxious elements of the ex-haust gases leaving the engine to reduce the level of pollutants emitted from the vehicle and, provided thatcare is exercised to prevent damage, the catalyst will operate efficiently for the life of the vehicle. It is of the utmost importance that the following information is read and un- derstood by the vehicle operator inorder to prevent operational problems arising from damage to the catalyst. Damage to the catalyst will result if contamination occurs through the useof leaded fuel. Whilst the vehicle is fitted with a reduced diameter filler neck to prevent charging of the fueltank with a leaded fuel pump nozzle, it is possible that the use of funnels or fuel cans will permit leaded fuel to beintroduced into the fuel tank.The catalyst is intolerant of unburntfuel and therefore if an engine misfirecondition exists, damage to the cata- lyst will occur. It is imperative that if a misfire condition develops, the ve-hicle is immediately presented to a Hyundai authorised repairer for rectifi- cation. Similarly, the practice of cer-tain ignition system diagnosis proce- dures which involve inducing a misfire (cylinder power balance tests for ex-ample) may result in catalyst damage.For these reasons, it is advisable thatthe exhaust gas emission be tested at each routine service with a gas analyzer having a Hydrocarbon mea-suring facility to ensure continued re- liability of the catalyst.
Catalytic Converter
OGK076501 Push or tow starting of the vehicle is to be avoided since unburnt fuel mayenter the catalyst and result in dam- age. (Note, it is impossible to push or tow start a Hyundai model equippedwith fuel injection since the fuel pump safety interlock will prevent the pump from operating under these conditions). Operation of the catalyst involves ex- tremely high temperatures being at- tained within the catalytic convertor,and although the convertor is fitted with heat shields, it is important that the vehicle is not parked over combus-tible or volatile material which may result in fire. If the above precautions are not ad- hered to and the catalyst becomes inoperative, the resultant increase incore temperature will result in a "melt down" where the catalyst core will melt and subsequently may block theexhaust system.Due to the fragile nature of the cata-lyst element, it is important that dam-age does not occur when the vehicle is raised by means of a garage jack. Care must also be exercised to avoiddriving over road hazards or debris which may cause damage to the cata- lyst element.
9
VEHICLE SPECIFICATIONS
3
4-Cyl., In-line DOHC
ITEMS
Engine Type Bore x Stroke Displacement (cc) Firing order Valve clearance (Cold Engine 20 ± 5°C) Idle speed (rpm) Ignition timing (Base)
For adjustingFor checking Intake ExhaustIntake Exhaust
ENGINE
J070A05GK-EAT SPECIFICATION
1.6 L
3.01 x 3.42 in. (76.5 x 87 mm) 1,599
1 - 3 - 4 - 2
AUTO LASH 700 ± 100
BTDC 5° ± 5° 2.0 L
3.22 x 3.68 in. (82 x 93.5 mm) 1,975
1 - 3 - 4 - 2
0.0067 ~ 0.0091 in. (0.17 ~ 0.23 mm) 0.0098 ~ 0.0122 in. (0.25 ~ 0.31 mm)
0.0047 ~ 0.011 in. (0.12 ~ 0.28 mm)0.0079 ~ 0.015 in. (0.2 ~ 0.38 mm)
700 ± 100
BTDC 8° ± 5° 2.7 L
6-Cyl., V-type DOHC
3.41 x 2.95 in. (86.7 x 75 mm)
2,656
1 - 2 - 3 - 4 - 5 - 6
AUTO LASH
750 ± 100
BTDC 12° ± 10°
10
INDEX
3
Engine Before starting the engine ........................................ 2-3 Compartment ............................................................ 6-2
Coolant ..................................................................... 6-9
Coolant temperature gauge ......................................1-47
If the engine overheats ............................................. 3-4
Number ..................................................................... 8-2
Oil ............................................................................. 6-6Starting ..................................................................... 2-5
Engine Exhaust Can Be Dangerous ............................ 2-2
F Fog Light .................................................................... 1-58
Front Seats Adjustable head restraints ....................................... 1-14
Seat rake adjustment .............................................. 1-13
Seat recline adjustment ........................................... 1-13
Lumbar support control ............................................ 1-15
Seat cushion height adjustment .............................. 1-15
Seat warmer ............................................................ 1-16
Fuel Capacity ................................................................... 9-2
Economy .................................................................. 2-6
Gauge ...................................................................... 1-47
Recommendations .................................................... 1-2
Fuel Filler Lid Remote release ....................................................... 1-72
Fuse Panel Description .............................................. 6-34
Fuses ......................................................................... 6-20G
Glove box ...................................................................
1-67
HHatchback Door .......................................................... 1-74
Hazard Warning System ............................................. 1-59
Headlight Leveling Device S ystem .............................1-62
Heating and Air Conditioning Control Rotary type .............................................................. 1-83
Automatic type ........................................................ 1-92
High-Mounted Rear Stop Light .................................... 1-71
Horn ............................................................................ 1-76
IIgnition Switch ............................................................. 2-4
Immobiliser System ..................................................... 1-4
Instrument Cluster and Indicator Lights ...................... 1-40
Instrument Panel Illumination Control .........................1-60
Intermittent Wiper ....................................................... 1-57
J Jump Starting .............................................................. 3-3
KKeys ............................................................................ 1-4
If you lose your keys .............................................. 3-14
Positions ................................................................... 2-4