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6. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not
properly seated.
7. Replace the air filter housing cover and secure the clamps.
8. Replace the air inlet tube and secure the clamp.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
MOTORCRAFT PART NUMBERS
Component 2.3L I4
engine3.0L V6 engine 4.0L V6 engine
Air filter
elementFA-1658 FA-1658 FA-1658
Fuel filter FG-1036 FG-1036 FG-1036
Battery BXT-59 BXT-59 BXT-59
Oil filter FL-400S FL-400S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
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2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord part name or
equivalentFord part number /
Ford specification
Brake fluid and clutch fluid
(if equipped)Fill to line or
step (for clutch)
on reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1 or PM-1-C /
ESA-M6C25-A or
WSS-M6C62-A
Door weather strips —Silicone Spray
LubricantXL-6 /
ESR-M13P4-A
Hinges, door checks,
latches, striker plates, fuel
filler door hinge and seat
tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Transmission/
steering/parking brake
linkages and pivots, brake
and clutch pedal shaft,
clutch pilot bearing and
input shaft spline (manual
transmission)—Motorcraft Premium
Long-Life GreaseXG-1-C or XG-1-K /
ESA-M1C75-B
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Engine coolant (2.3L engine
with manual transmission)10.5 quarts
(10.0L)
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant (2.3L engine
with automatic
transmission)10.2 quarts
(9.7L)
Engine coolant (3.0L engine
with manual transmission)15.1 quarts
(14.3L)
Engine coolant (3.0L engine
with automatic
transmission)14.8 quarts
(14.0L)
Engine coolant (4.0L engine
with manual transmission)13.7 quarts
(13.0L)
Engine coolant (4.0L engine
with automatic
transmission)13.2 quarts
(12.5L)
Cooling system stop leak
pellets—Motorcraft Cooling
System Stop Leak
PelletsVC-6 /
WSS-M99B37-B6
Engine oil (2.3L engine) 4.0 quarts (3.8L)Motorcraft SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-20
Super Premium Motor
Oil (Canada)
2
XO-5W20-QSP (US)
CXO-5W20-LSP12
(Canada) /
WSS-M2C930-A and
API Certification Mark Engine oil (3.0L engine) 4.5 quarts (4.3L)
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Engine oil (4.0L engine) 5.0 quarts (4.7L)Motorcraft SAE 5W-30
Premium Synthetic
Blend Motor Oil (US)
Motorcraft SAE 5W-30
Super Premium Motor
Oil (Canada)
2
XO-5W30-QSP (US)
CXO-5W30-LSP12
(Canada) /
WSS-M2C929-A and
API Certification Mark
Automatic Transmission
fluid (4x2 with 2.3L engine)9.9 quarts
(9.4L)
3
Motorcraft MERCONV
AT F
4
XT-5-QM /
MERCONV Automatic Transmission
fluid (4x2 vehicles with
3.0L or 4.0L engine)10.0 quarts
(9.5L)
3
Automatic Transmission
fluid (4x4 vehicles with
3.0L or 4.0L engine)10.3 quarts
(9.8L)
3
Power steering fluidFill between
MAX / MIN line
on reservoir
Motorcraft MERCON
AT FXT-2-QDX /
MERCON Manual transmission fluid
(5-speed)2.8 quarts
(2.65L)
5
Transfer case fluid (4X4)1.25 quarts
(1.2L)
Front axle fluid (4X4) 3.6 pints (1.7L)Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
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Item CapacityFord part name or
equivalentFord part number /
Ford specification
Rear axle fluid –All (except
FX4 Level II)5.0-5.3 pints
(2.4-2.5L)
6,7,8
Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid (FX4 Level
II only)5.25-5.5 pints
(2.5-2.6L)
6,7,8
Motorcraft SAE
75W-140 Synthetic
Rear Axle LubricantXY-75W140-QL /
WSL-M2C192-A
Windshield washer fluid2.75 quarts
(2.6L)Motorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank–Regular cab
(Short wheel base)17 gallons
(64.4L)——
Fuel tank–Regular cab
(Long wheel base)20.3 gallons
(76.8L)——
Fuel tank–SuperCab19.5 gallons
(73.8L)——
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1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (2.3L and 3.0L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range.4Ensure the correct automatic transmission fluid is used. Transmission fluid requirements are
indicated on the dipstick or on the dipstick handle. MERCONand MERCONV are not
interchangeable. DO NOT mix MERCONand MERCONV. Refer to yourscheduled maintenance
informationto determine the correct service interval.5Service refill capacity for the manual transmission is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.6Traction-Lok axles use 4.75-5.0 pints (2.2-2.4L) of rear axle lubricant.7Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6mm to
14mm) below the bottom of the filler hole.8Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok axles.
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ENGINE DATA
Engine 2.3L I4 engine 3.0L V6 engine 4.0L V6 engine
Cubic inches 138 182 245
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6 1-4-2-5-3-6
Ignition system EDIS EDIS EDIS
Spark plug gap0.049–0.053 inch
(1.25–1.35 mm)0.051–0.057 inch
(1.29–1.45 mm)0.052–0.056 inch
(1.32–1.42 mm)
Compression
ratio9.7:1 9.6:1 9.7:1
Engine drivebelt routing
•2.3L I4 Engine without A/C (with A/C similar)
•3.0L V6 Engine without A/C
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