2007 FORD FIESTA gasket

303-01 B-87 Engine - 2.OL Duratec-HE (M14) 303-01 B-87
DISASSEMBLY
21. Detach the starter motor electrical
connector from the intake manifold. Discard the
gasket.
25. Remove the oil level indicator and oil level
22. Disconnect the manifold absolute pressure indicator
tube.
(MAP) sensor electrical connector.
26. Remove the intake manifold.
23. Remove the exhaust manifold lower
retaining bolts.
24. Remove the exhaust manifold.
2006.0 Fiesta 1212006 G451309en
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303-01 B-92 Engine - 2.OL Duratec-HE (M14) 303-01 B-92
DISASSEMBLY
Discard the friction washer. Discard the gasket.
50. CAUTIONS: 53. Remove the knock sensor (KS).
A~eep the camshaft bearing caps in order I - -
for installation.
A~emove the camshaft bearing caps in the
sequence shown.
N0TE:Working in several stages, release each
camshaft bearing cap retaining bolt two turns at
a
time.
Remove the camshaft bearing caps.
Remove the camshafts.
' ACAUTION:K~~~ the valve tappets in
order for installation.
Remove the valve tappets.
52m ACAUTION:R~~~~~ the cylinder head
bolts in the sequence shown.
Remove the cylinder head.
54. Remove the coolant pump.
Discard the O-ring seal.
55. Remove the thermostat housing.
2006.0 Fiesta 1212006 G451309en
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303-01 B-93 Engine - 2.OL Duratec-HE (M14) 303-01 B-93
DISASSEMBLY
Discard the gasket. 59. Using
the special tool, lock the flywheel in
position.
56. Remove the crankcase vent oil separator.
60. Remove the flywheel.
Discard the bolts.
57.
Remove the oil filter adapter.
Discard the gasket.
61.
Remove the special tool.
62. Remove the oil pan.
58. Remove the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure 'late (308-01 Clutch, 63. Remove the crankshaft rear seal carrier.
Removal and Installation).
2006.0 Fiesta 1212006 G451309en
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303-01 B-97 Engine - 2.OL Duratec-HE (M14) 303-01 B-97
ASSEMBLY
11. lnstall the clutch disc and pressure plate. 15. N0TE:lnstall a
new thermostat housing
'. For additional information, refer to: Clutch gasket.
Disc and Pressure Plate (308-01 Clutch, Install
the thermostat housing.
Removal and Installation).
12.
N0TE:lnstall a new oil filter adapter gasket.
lnstall the oil filter adapter.
13. lnstall the crankcase vent oil separator. 16.
N0TE:lnstall a
new coolant pump O-ring.
lnstall the coolant pump.
17.
N0TE:lnstall new cylinder head bolts and
gasket.
14.
N0TE:Rotate the knock sensor (KS) as far Install
the cylinder head.
counter-clockwise as possible without
it Tighten the cylinder head bolts in five stages. touching the crankcase vent oil separator. Stage I: 5 Nm.
lnstall the KS. stage 2: 15 Nm.
Stage 3: 45 Nm.
Stage 4: 90 degrees.
2006.0 Fiesta 1212006 G451310en
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303-01 B-I 05 Engine - 2.OL Duratec-HE (M14) 303-01 B-105 -- -
ASSEMBLY
57. Install the accessory drive belt idler pulley. Tighten the bolts in the sequence shown.
58. 1 nstall the accessory drive belt tensioner. 61 Install the evaporative emission (EVAP)
valve support bracket.
59. Apply a small bead of sealant to the areas
as shown.
62. Using the special tool, install the spark
plugs.
60. N0TE:lnstall a new valve cover gasket if
necessary.
Install the valve cover.
2006.0 Fiesta 1212006 G451310en
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303-01 B-I 06 Engine - 2.OL Duratec-HE (M14) 303-01 B-106
ASSEMBLY
63. Using the special tool, connect the spark 66. Connect the positive crankcase ventilation
plug electrical connectors.
(PCV) hose to the intake manifold.
{-
64. Install the power steering pump. 67. Install the intake manifold.
65. Using the special tool, install the coolant 68. Install the oil level indicator tube and oil
hoses. level indicator.
69. N0TE:lnstall a new exhaust manifold
gasket.
N0TE:Do not tighten the exhaust manifold
retaining nuts at this stage.
2006.0 Fiesta 1212006 G451310en
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Engine Cooling - I .3L DuratecdV
(Rocam)ll.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
DESCRIPTION AND OPERATION
Components
Coolant pump
The coolant pump is secured to the engine block
at the timing gear end.
Item Description It is driven through a pulley b; the accessory drive
2006.0 Fiesta 1212006 GI 79022en
belt.
The gasket for the coolant pump must not be
reused. 1
2
I
Coolant pump
Coolant pump gasket
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Enaine Cooling - 1.3L Duratec-8V
(~ocah)ll.25L ~Cratec-1 6~ (Sigma)ll.4L
303-03A-7 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-03A-7
DESCRIPTION AND OPERATION
Water outlet housing
Coolant Temperature (ECT)
sensor
Item Description
The water outlet housing is located on the cylinder
head nearest the transmission.
1
2
Among other things, it is used to mount the
Electronic Ignition (El) coil.
Gasket
Water outlet housing
In addition, the ECT sensor is located in the
housing.
2006.0 Fiesta 1212006 GI 79022en
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