2007 FORD FIESTA cam

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-39 Duratec-1 6V (Sigma)/l .6L
Duratec-1 6V (Sigma)
303-01 A-39
IN-VEHICLE REPAIR
3. Remove the nut and the stud. 15. Remove the engine front mount bracket.
&AUTION:D~ not support the engine 16. Using the special tool, remove the spark
directly on the oil pan. plugs.
Place the trolley jack with a wooden block
under the engine and raise
it slightly until
the engine front mount is free from strain.
13. Remove the engine front mount.
Discard the nuts.
14. Remove the timing belt upper cover.
Engines with eccentric cam timing belt
tensioner
17. Slacken the timing belt tensioner and
remove the timing belt.
Discard the timing belt.
2006.0 Fiesta 1212006 GI 83738en
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Engine - 1.25L Duratec-1 6V (Sigma)llm4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
IN-VEHICLE REPAIR
18. Remove the timing belt tensioner. 21. Remove the timing belt tensioner.
Engines with slotted bracket timing belt Vehicles built 0412005 onwards
tensioner
22. Remove the timing belt.
19. Remove the timing belt tensioner and the
timing belt. Detension the timing belt and lock the timing
belt tensioner with the special tool.
Vehicles built 0912003 onwards
20. Remove the timing belt.
Detension the timing belt and lock the timing
belt tensioner with the special tool.
Discard the timing belt.
Discard the timing belt. Discard the timing belt.
Installation
All vehicles
1. Set the crankshaft to approximately 20
degrees before TDC.
2m &~~~l~~:lnstall a hose (order no.
E890438S) to the special tool studs, to
prevent damage to the camshaft pulleys.
N0TE:Make sure the camshaft pulleys turn on the
camshafts.
Loosen the camshaft pulley retaining bolts.
2006.0 Fiesta 1212006 GI 83738en
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Engine - 1.25L Dura
303-01 A-41 Duratec-I 6V (Sigma)ll.~
:eel 6V (Sigma)llI4L
iL Duratec-1 6V (Sigma) 303-01 A-41
IN-VEHICLE REPAIR
Discard the retaining bolts.
3. Turn the camshafts to TDC on cylinder
number
1 and install the special tool.
4. Remove the blanking plug and install the
special tool.
Carefully turn the crankshaft against the
special tool.
5.
N0TE:lnstall a new timing belt.
N0TE:lnstall the timing belt, beginning with the
crankshaft timing pulley working counterclockwise.
Install the timing belt.
6. Measuring the depth of the threaded hole in
the crankshaft.
Depth of the threaded = 42 mm: Use an
M12x29 mm crankshaft pulley center bolt.
Depth of the threaded
= 52 mm: Use an
MI 2x44,5 mm crankshaft pulley center bolt.
7. Attach the timing belt lower cover.
8. N0TE:lnstall a new crankshaft pulley
retaining bolt.
Install the crankshaft pulley.
Tighten the crankshaft pulley retaining bolt
in two stages.
Stage1:45Nm.
2006.0 Fiesta 1212006 GI 83738en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-42 Duratec-1 6V (Sigma)/lm6L Duratec-1 6V (Sigma) 303-01 A-42
IN-VEHICLE REPAIR
Stage 2: 90 degrees.
Engines with eccentric cam timing belt
tensioner
Tension the timing belt by turning the
tensioner clockwise until the arrow points in
line with the center of the rectangular hole
and tighten the bolt.
9. Install the timing belt tensioner. Vehicles built 0912003 onwards
10. Tension the timing belt.
Tension the timing belt by turning the
tensioner counterclockwise until the arrow
points at the mark and tighten the bolt.
I*' AWARNING:D~ not remove the special
tool, until the timing belt is correctly
positioned. Failure to follow this instruction
may result in personal injury, or may
damage the timing belt tensioner.
Install the timing belt tensioner.
/--
13. Tension the timing belt.
Remove the special tool.
Engines with slotted bracket timing belt
tensioner
I I. Install the timing belt tensioner and tension
the timing belt.
Screw in the bolts finger tight.
2006.0 Fiesta 1212006 GI 83738en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-011 Am43 Duratec-1 6V (Sigma)lII6L Duratec-I 6V (Sigma) 303-01 A-43
IN-VEHICLE REPAIR
Vehicles built 0412005 onwards 16. Remove special tool.
/ 14' AWARNING:D~ not remove the special
tool, until the timing belt is correctly
positioned. Failure to follow this instruction
may result in personal injury, or may
damage the timing belt tensioner.
Tension the timing belt.
Remove the special tool.
All vehicles
15. CAUTIONS:
( , nlnstall a hose (order no. E890438S) to
the special tool studs, to prevent damage
to the camshaft pulleys. 17.
Remove the special tool.
ADO not tighten the camshaft pulley bolts 18. N0TE:Only turn the engine in its normal
against the timing plate. direction
of rotation.
N0TE:The camshafts must remain at TDC. Turn
the engine two revolutions.
N0TE:lnstall new camshaft pulley retaining bolts. 19. Install the special tool.
Using the special tool, tighten the camshaft Carefully turn the crankshaft against the
pulleys. special tool.
20. Check the valve timing.
If necessary loosen the camshaft pulleys and
correct the camshaft alignment.
2006.0 Fiesta 1212006 GI 83738en
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Engine - I .25L Duratec-1 6V (Sigma)llI4L
303-01 A-54 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-54
IN-VEHICLE REPAIR
Cylinder Head(21 163 0)
1 I Socket, Cylinder Head Bolts I
Discard the gasket and the nuts. (
Removerllnstaller, Hose
Clamp
303-397 (24-003)
I 24003 1 1 5. Raise and support the vehicle.
Removal
I I 1 For additional information, refer to: Lifting
(100-02 Jacking and Lifting, Description
1. Release the fuel system pressure.
Materials
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures). and
Operation).
2. Drain the
cooling system.
For
additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General 7. Remove the exhaust manifold lower heat
Procedures). shield left-hand retaining bolts.
3. Remove the camshaft.
Name
Specification
6. Using a suitable splint or wrap support the
For
additional information, refer to:
Camshafts
(303-01 Engine - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
In-vehicle Repair).
Engine oil I WSS-M2C912-A1
4. Detach the exhaust flexible pipe from the
catalytic converter. exhaust
flexible pipe.
8. Remove the exhaust manifold lower heat
shield right-hand retaining bolts.
2006.0 Fiesta 1212006 GI 83740en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-63 Duratec-1 6V (Sigma)/l.6L Duratec-1 6V (Sigma) 303-01 A-63
IN-VEHICLE REPAIR
23. Connect the brake booster vacuum line to 27. Install the
exhaust manifold lower heat
the intake manifold. shield
left-hand retaining bolts.
24. Raise and support the vehicle. 28.
N0TE:lnstall a
new flexible pipe gasket and
For
additional information, refer to: Lifting new
nuts.
(1 00-02 Jacking and Lifting, Description Attach the flexible pipe to the catalytic
and Operation). converter
25.
Install the intake manifold retaining bolt.
29. Remove the exhaust flexible pipe support.
26. Position the exhaust
manifold lower heat . 30, Install the camshaft.
shield and install the right-hand retaining
For additional information, refer to:
bolts. Camshafts (303-01 Engine
- 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma),
In-vehicle Repair).
31.
N0TE:lnstall a new oil filter.
Change the engine oil.
32. Fill and bleed the cooling system.
For
additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling - 1.4L
Duratorq-TDCi (DV) Diesel, General
Procedures).
2006.0 Fiesta 1212006 GI 83740en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-0 I Am82 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma)
303-01 Am82
REMOVAL
Lifting Bracket, Engine
303-1 22 (21 -068A)
Engine - Vehicles With: Automatic Transaxle
Special Tool(s) present and may ignite. Failure to follow (.
2. Remove the air cleaner.
622
For additional information, refer to: Air
Cleaner - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution and
Filtering, Removal and Installation).
I I 1 3. Drain the cooling system.
Wrench, Hydraulic Line Union
"-269 (13-027)
I I Remover/lnstaller, Hose I
these instructions may result in personal
injury.
1. Release the fuel system pressure.
For
additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System - General Information, General
Procedures).
General Eaui~ment
I Engine hoist I
I Securing straps I
I Workshop table I
All vehicles
WARNINGS:
A Refer to the Material Safety Data Sheets
for the Automatic Transmission
Fluid
E-AW. Failure to follow this instruction may
result in personal injury. Certain
Transmission and Power Steering fluids
supplied to Ford contain additives which
may cause skin irritation or other skin
reactions after contact.
For
additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near any
fuel related components.
Highly flammable vapors are always
For additional information, refer to: Cooling
System Draining, Filling and Bleeding -
1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma)llm3L Duratec-8V (Rocam) (303-03A,
General Procedures). ,'
4. Remove the front wheels and tires. C'
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires, Removal
and Installation).
5. Disconnect the powertrain control module
(PCM) electrical connector.
For
additional information, refer to:
Powertrain
Control Module (PCM) - 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
6. Loosen the strut and spring assembly top
mount nuts by three turns on both sides.
--
2006.0 Fiesta 1212006 G380458en
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