2007 FORD FIESTA oil level

Electronic Engine Controls
DIAGNOSIS AND TESTING
I PO304 I Cylinder No. 4 misfire detected I
/ I
KS implausible signal I
MIL Code
PO303
PO31 5
PO324
1 PO335 1 Crankshaft position (CKP) sensor implausible signal I
Description
Cylinder No. 3 misfire detected
Flywheel segment adaptation at the Limit
Knock sensor (KS) communication error or implausible signal
1 PO336 1 CKP sensor missing teeth I
1 PO336 1 CKP sensor loss of synchronization I
1 PO336 1 CKP sensor no signal I
I PO340 I Camshaft position (CMP) sensor no signal I
I PO341 I CMP sensor implausible signal I
I PO351 I Ignition coil A primary malfunction I
1 PO352 1 Ignition coil B primary malfunction I
I PO420 I Catalyst system efficiency below threshold I
1 PO444 1 Evaporative mission canister purge valve open circuit I
1 PO458 1 Evaporative mission canister purge valve low voltage I
I '1 PO459 1 Evaporative mission canister purge valve high voltage I
I PO460 I Fuel tank level malfunction from instrument cluster I
-3 I VSS signal too high I
PO500
PO500
Vehicle speed sensor (VSS) signal malfunction
Vehicle speed via CAN (VS CAN) implausible signal
PO51 1
PO560
I PO603 I Powertrain control module (PCM) error NVMY or EEPROM error 1
Idle air control (IAC) valve circuit malfunction
Battery system voltage malfunction high voltage
PO562
PO571
I PO604 I PCM error RAM error I
Battery system voltage malfunction open circuit
Brake switch plausibility error
PO605 I PCM error checksum error I
I PO610 I VID block checksum not correct or not programmed I
I PO617 I Starter relay malfunction I
I PO620 I Generator circuit malfunction I
1 PO628 1 Fuel pump primary circuit low voltage I
I
7 1 Fuel pump primary circuit high voltage I
2006.0 Fiesta 1212006 G384566en
PO625
PO626
Generator low voltage
Generator high voltage
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Automatic Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
307-01 -51 Transmission (AW81-40) 307-01 -51 -
GENERAL PROCEDURES
~ransmission Fluid Level Check
( I General Equipment 5. Using WDS, check that the transmission fluid
Worldwide diagnostic system (WDS) temperature is between 50°C and 60°C.
1 6. Remove the transmission fluid level
Materials
A WARN1NG:Refer to the Material Safety Data
Sheets for the Automatic Transmission
Fluid
E-AW. Failure to follow this
instruction may result in personal injury.
Certain Transmission and Power Steering
fluids supplied to Ford contain additives
which may cause skin irritation or other
skin reactions after contact.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
1. N0TE:Make sure that the transmission is not
in emergency operation mode.
Connect the worldwide diagnostic system
(WDS) to the data link connector (DLC). indicator.
Automatic transmission
lfluid
*' AWARNING:M~~~ sure that
the parking
brake control lever is in the fully applied
position. Failure to follow this instruction
may result in personal injury.
Name
Specification
WSS-M2C924-A
Start the engine.
3. Move the transmission selector lever through
all the gear ranges, allow sufficient time for
each position to engage.
4. Move the transmission selector lever to the
"P" (PARK) position. 7.
Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
For additional information, refer to: Health
and Safety Precautions (1 00-00 General
Information, Description and Operation).
See
- Transmission Fluids.
Make sure that, with the transmission in the
"P" (PARK) position, the oil level is between
the "MIN" and "MAX" mark.
v v
MIN 55°C MAX A A
ELE0008136
2006.0 Fiesta 1212006 G371500en
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Manual Transmission/Transaxle and Clutch -
308-00-3 General Information 308-00-3
DIAGNOSIS AND TESTING
Manual Transaxle and Clutch
lnspection and Verification
General Equipment selected with the engine running and the parking
brake applied, without any concerns, the clutch
2. If the gear@) cannot be selected, REFER to
Symptom Chart.
Ultraviolet
fluid leak detection equipment
1. Verify the customer concern.
Transaxle noise concerns
2. Visually inspect for obvious signs of mechanical is
OK.
damage. 1. Check the engine and transaxle support for
Oil leaks.
Visibly damaged or worn components.
Visual lnspection Chart insufficient gap between the transaxle and the
body.
REFER to:
RoadlRoller Testing (1 00-00 General
Information, Description and Operation).
Mechanical 2. Road test the vehicle.
4. If the cause is not evident, verify the symptom
and REFER to Symptom Chart.
Oil leakage concerns
Loose or missing nuts or bolts.
( I The following checks should be carried out before
repairing or installing a new transaxle. 1.
Check the transaxle fluid level. If necessary,
3. If a noise occurs in various gears at the same
- - drain off any excess fluid.
The inspection and verification of manual transaxle
concerns can be considered in three main areas. 2. Clean the transaxle and the adjacent areas
carefully and road test the vehicle.
engine speed,
check if the noise also occurs in
3. If an obvious cause for an observed or reported the neutral position.
If it does, the noise is not
concern is found, correct the cause (if possible) caused
by the transaxle.
before proceeding to the next step. 4.
REFER to Symptom Chart.
Gear shifting concerns REFER to: RoadlRoller Testing (1 00-00 General
Information, Description and Operation).
1, Check the operation of the clutch: Lay a block 3. U~ing suitable ultraviolet fluid leak detection
of wood approximately
25 mm thick under the equipment, locate
the leak and check whether
clutch pedal and depress the clutch pedal as the leaking fluid
is transaxle fluid, brake fluid
far as the stop. If first or second gear can be (from the hydraulically operated clutch)
or
engine oil.
4. REFER to Symptom Chart.
Symptom Chart
Symptom Possible Sources Action
I
Clutch slippage Clutch master
cylinder.
Clutch slave cylinder.
Clutch pressure plate.
Clutch disc.
Engine or transaxle housing oil
or fluid
leak@).
GO to Pinpoint Test A.
Clutch chatter or shudder Engine and transaxle
mounts. REFER to:
Noise, Vibration and
Harshness (NVH) (1 00-04,
Diagnosis and Testing).
Clutch pressure plate.
Clutch disc.
Flywheel.
--
GO to Pinpoint Test B.
- -
2006.0 Fiesta 1212006 G25629en
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308103168 Manual Transmission/Transaxle 308103168
INSTALLATION
37. Connect the powertrain control module
(PCM) electrical connector to the PCM.
38. Install the front wheels and tires. For
additional information, refer to
Section
204-04 wheels and Tires].
Vehicles without automated gearshift
39. Adjust the gearshift cables. For additional
information, refer to Section
308-00
[Manual Transmission/Transaxle and Clutch
- General Information].
40. Bleed the clutch system. For additional
information, refer to Section
308m00
[Manual Transmission/Transaxle and Clutch
- General Information].
All vehicles
41. Install the battery tray. For additional
information, refer to Section
41 4-01
[Battery, Mounting and Cables].
42. With the vehicle on a level surface, fill the
transaxle until the oil level is just below the
bottom of the filler hole.
Vehicles with automated gearshift
43m ACAUTION:T~~ worldwide diagnostic
system (WDS) gearshift actuator bleed
option must be carried out
if any part of the
clutch hydraulic system is opened or any
new components are installed.
N0TE:When the WDS gearshift actuator bleed
option is selected, the learn transmission and learn
clutch parameter options will automatically be
completed.
Bleed the clutch system. For additional
information, refer to Section
308-00 [Manual
Transmission/Transaxle and Clutch - General
Information].
2006.0 Fiesta 1212006 GII 3293en
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