2007 FORD FIESTA oil filter

303-03B-24 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-24
REMOVAL AND INSTALLATION
Coolant Outlet Connector
Removal
1. Remove the air cleaner.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-12
Intake Air Distribution and Filtering,
Removal and Installation).
2. Disconnect the spark plug wires from the
ignition coil pack.
4. Remove the ignition coil pack.
5. Drain the cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
(303-03 Engine Cooling
- 2.OL Duratec-HE
(M14), General Procedures).
6. Disconnect the engine coolant temperature
3. Disconnect the ignition coil pack electrical
(ECT) sensor electrical connector.
connector.
2006.0 Fiesta 1212006 G421228en
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Fuel Charging and Controls - 1.25L
Duratec-1 6V (Sigma)llI4L Duratec-1 6V
(Sigma)llI6L Duratec-1 6V (Sigma)
REMOVAL AND INSTALLATION
Fuel Charging Wiring Harness(36 437 0)
Removal
1. Remove the air cleaner. For additional
5. N0TE:lt is necessary to lift the red locking
tab before the electrical connector can be
disconnected.
information, refer to Section
303-12 [Intake the throttle body electrical Air Distribution and Filtering].
connector.
2. Disconnect the spark plug wires from the
ignition coil.
6. Disconnect the fuel charging wiring harness
electrical connector.
3. Disconnect the engine coolant temperature
(ECT) sensor electrical connector.
(
7. Remove the positive crankcase ventilation
(PCV) hose.
4. Disconnect the camshaft position (CMP)
sensor electrical connector.
2006.0 Fiesta 1212006 GI 89082en
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Fuel Charging and Controls - 2.OL
303-048-1 0 Duratec-HE (M14) 303-04B-10
DIAGNOSIS AND TESTING
Symptom Possible Sources Action
Fuel rail fuel pressure sensor. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Fuel injectors. INSPECT
the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
I Incorrect valve timing. I CHECK the valve timing. I
Poor starting
Low cylinder compression.
Low fuel system pressure.
TEST the cylinder compres-
sion.
Check the fuel system pres-
sure.
REFER to: Fuel System Pres-
sure Check (31
0-OOA,
General Procedures).
Fuel system leak. CHECK the system for fuel
leak(s). REPAIR the system as
necessary.
Fuel system restriction. INSPECT the
fuel system.
INSTALL new components as
necessary. TEST the system
for normal operation.
I Fuel filter blocked. I INSTALL a new fuel filter. I
lncorrect engine oil.
Air
cleaner element blocked.
INSTALL a new engine oil filter
and engine oil.
INSTALL a new air cleaner
element.
lncorrect power steering fluid. DRAIN and REFILL the
power
steering system with the correct
fluid.
REFER to: Power Steering
System Flushing
- Vehicles
With: Electro-Hydraulic Power
Steering (EHPS) (21 1-00,
General Procedures).
2006.0 Fiesta 1212006 GI 65371 en
CKP sensor.
Engine coolant temperature
(ECT) sensor. Carry out a
full engine
diagnosis using the guided
diagnostic menu in WDS.
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
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Fuel Charging and Controls - 2.OL
303-04B-21 Duratec-HE (M14) 303-04B-21
DIAGNOSIS AND TESTING
Symptom
Engine knock at idle
Possible Sources Action
Fuel injectors.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
Fuel rail fuel pressure sensor.
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Low cylinder compression.
CHECK the engine compres-
sion.
Worn or damaged
valve(s),
tappet(s) or camshaft(s).
REMOVE the cylinder head.
INSPECT the cylinder head,
valves, tappets and camshafts
for signs of wear or damage.
REFER to: Cylinder Head (303-
01 C, In-vehicle Repair).
Damaged cylinder head gasket. REMOVE the cylinder head.
INSPECT the cylinder head
gasket and cylinder bores for
wear or damage.
REFER to: Cylinder Head (303-
01 C, In-vehicle Repair).
Low engine oil level.
CHECK the engine oil level.
REFILL as necessary.
Incorrect or contaminated fuel.
-
KS. CHECK
for signs of contamina-
tion such as strange odors from
the fuel tank.
If contaminated fuel is found,
DRAIN the complete fuel
system. FLUSH the fuel system
through with clean gasoline.
REFER to: Fuel Tank Draining
(31
0-OOA, General Proced-
u res).
INSTALL a new fuel filter.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out. INSTALL a new fuel rail.
REFER to: Fuel Injection
Supply Manifold
(303-04C,
Removal and Installation).
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
2006.0 Fiesta 1212006 GI 65371 en
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Fuel Charging and Controls - 2.OL
303-048-23 Duratec-HE (M14) 303-04B-23
DIAGNOSIS AND TESTING
Symptom
Possible Sources Action
Fuel system leak(s). CHECK the system for fuel
leak(s). REPAIR or INSTALL
new parts as necessary.
I Fuel filter blocked. I INSTALL a new fuel filter. I
Incorrect engine oil.
INSTALL a new oil filter and
engine oil.
I Generator. 1. REFER to WDS. I
EGR valve sticking open. REFER to: Engine Emission
Control (303-08 Engine
Emission Control
- 2.OL
Duratec-HE (M 14), Diagnosis
and Testing).
Slipping
clutch. REFER to: Manual Transaxle
and Clutch (308-00,
Diagnosis and Testing).
ECT sensor.
--
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Fuel injectors. INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
PCM calibration. Using WDS, CHECK for the
availability of a calibration
update.
--
I . Incorrect valve timing. I CHECK the valve timing. I
Engine cuts out during hard
acceleration
Low cylinder compression.
CMP sensor. CHECK
the engine compres-
sion.
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
CKP sensor. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Fuel rail fuel pressure sensor.
REFER to: Fuel System Pres-
sure Check (31
0-OOA,
General Procedures).
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Low fuel system pressure.
2006.0 Fiesta 1212006 GI 65371 en
Check the fuel system pres-
sure.
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Fuel Charging and Controls - 2.OL
303-04B-27 Duratec-HE (M14) 303-04B-27
REMOVAL AND INSTALLATION
Fuel Rail
Materials Name Specification
I Engine Oil - 5W-30 I WSS-~2~91 3-B I
WARNINGS:
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near any fuel related components.
Highly flammable vapors are always
present and may ignite. Failure to follow
these instructions may result in personal
injury.
A This procedure involves fuel handling. Be
prepared for fuel spillage at all times and
always observe fuel handling precautions.
Failure to follow these instructions may
result in personal injury.
1. Release the fuel system pressure.
For additional information, refer to: Fuel
System Pressure Release (31 0-00 Fuel
System
- General Information, General
Procedures).
2. Disconnect the battery ground cable.
For additional information, refer to: Battery
Disconnect
(414-01 Battery, Mounting and
Cables, General Procedures).
3. Remove the air cleaner assembly.
For additional information, refer to: Air
Cleaner
- 2.OL Duratec-HE (M14) (303-1 2
intake Air Distribution and Filtering,
Removal and Installation).
4. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
Item Description Item Description
Fuel charging wiring harness retaining clip
See Removal Detail
Fuel charging wiring harness electrical
connector
2006.0 Fiesta 1212006 G421322en
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303-06-1 I Starting System 303-06-1 1
REMOVAL AND INSTALLATION
Starter Motor - 1.3L Duratec-8V (Rocam)/l.25L Duratec-I 6V
I \, (Sigma)/l.4L Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma)(26 204 0)
Removal
I. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and
Cables].
2. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
3. Disconnect the ignition switch to starter
motor solenoid and battery to starter motor
solenoid cables (oil filter shown removed for
clarity).
4. Remove the starter motor retaining bolts and
remove the starter motor.
, Installation
I. To install, reverse the removal procedure.
2006.0 Fiesta 1212006 G210046en
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Engine Emission Control - 1.3L Duratec-8V
(Rocam)llI25L Duratec-1 6V (Sigma)llm4L
303-O8A-7 Duratec-1 6V (Sigma)ll .6L Duratec-1 6V (Sigma) 303-0844-7
REMOVAL AND INSTALLATION
Crankcase Vent Oil Separator
i
Removal
1. Remove the air cleaner. For additional
information, refer to Section
303-1 2 [Intake
Air Distribution and Filtering].
2. Remove the intake manifold. For additional
information, refer to Section 303-01A
[Engine
-- 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)llm6L Duratec-1 6V
(Sigma)] I 303-01 B [Engine -- 1.4L
Duratorq-TDCi (DV) Diesel] I 303-01 C [Engine
-- 1.3L Duratec-8V (Rocam)] I 303-01 D
[Engine
-- 2.OL Duratec-HE (M14)I 1 303-01 E
[Engine
-- 1.6L Duratorq-TDCi (DV) Diesel].
3. Remove the crankcase vent oil separater.
Discard the gasket.
Installation
I. N0TE:lnstall a new crankcase vent oil
separator gasket.
To install, reverse the removal procedure.
2006.0 Fiesta 1212006 G210048en
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