2007 FORD FIESTA engine oil

303-00-29 Engine System - General Information 303-00-29
DIAGNOSIS AND TESTING
3. Remove the oil pressure switch.
( 4. Attach the oil pressure gauge with the oil
pressure gauge connector to the oil pressure
switch bore, and position it to allow reading from
above.
5. Lower the vehicle. 7.
Raise and support the vehicle. REFER to:
(1 00-02 Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
8. Detach the oil pressure gauge and connector
from the oil pressure switch bore.
9. Coat the oil pressure switch with sealant
adhesive.
IQ Install the oil pressure switch.
6. N0TE:Measure the oil pressure at an oil
temperature of 80°C.
N0TE:OiI pressure at idle speed (750 rpm): 0.95
bar. 11. Connect the oil pressure switch electrical
N0TE:Oil pressure at 2500 rpm: 2.7 bar. connector to
the oil pressure switch.
Measure the oil pressure.
I2 Lower the vehicle.
2006.0 Fiesta 1212006 GI 52554en
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303-00-30 Engine System - General Information 303-00-30
DIAGNOSIS AND TESTING
Measure the oil ressure (Engine
- 2.OL
Duratec-HE (MI 1 ))
I. Raise and support the vehicle. REFER to:
(I 00-02 Jacking and Lifting)
Jacking (Description and Operation),
Lifting (Description and Operation).
2. Disconnect the oil pressure switch electrical
connector from the oil pressure switch.
3. Remove the oil pressure switch.
6. N0TE:OiI pressure at 2000 rpm: 3.5 bar.
Measure the oil pressure.
7. Raise and support the vehicle. REFER to:
(1 00-02 Jacking and Lifting)
Jacking (Description and Operation), Lifting (Description and Operation).
8. Detach the oil pressure gauge and connector
from the oil pressure switch bore.
9. Coat the oil pressure switch with adhesive.
4. Attach the oil pressure gauge
(GV 2134) with ICL Install the pressure switch=
the oil pressure gauge connector to the oil
pressure switch bore, and position it to allow
reading from above.
5. Lower the vehicle.
2006.0 Fiesta 1212006 GI 52554en
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303-00-31 Engine System - General Information 303-00-31
DIAGNOSIS AND TESTING
11. Connect the oil pressure switch electrical
connector to the oil pressure switch.
12 Lower the vehicle.
Valve train analysis - static (engine off)
Remove the valve cover.
Check all components of the valve train for damage
and wear. Make sure that only original components
are installed and that all nuts and bolts are
tightened to the specified torque.
2006.0 Fiesta 1212006 GI 52554en
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303-00-33 Engine System - General Information 303-00-33
GENERAL PROCEDURES
Camshaft Bearing Journal Clearance
1. N0TE:Make sure that the following stages The value that is read off is the bearing
are followed exactly. The tappets or followers clearance.
must be removed to carry out this
measurement.
N0TE:Make sure that the camshaft is to
specification.
N0TE:The bearing caps and journals should be
free from engine oil and dirt.
Position on a width of plastigage on the
bearing cap.
Insert the camshaft, without lubrication, into
the cylinder head.
Position
a plastigage strip, which should be
equal to the width of the bearing cap, on the
bearing journal.
2. Following the tightening specification, install
the camshaft bearing caps. Refer to the
corresponding Section 303-01.
3.
N0TE:Do not strike the bearing caps.
Remove the camshaft bearing caps, refer to
the corresponding Section 303-01.
'4. Using the Plastigage, read off the
measurement.
Compare the width of plastigage with the
plastigage scale.
2006.0 Fiesta 1212006
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303-00-53 Engine System - General Information 303-00-53
GENERAL PROCEDURES
Bearing Inspection
1. Inspect bearings for the following defects.
1. Cratering - fatigue failure
2. Spot polishing
- incorrect seating.
3. Imbedded dirt engine oil.
4. Scratching - dirty engine oil.
5. Base exposed - poor lubrication.
6. Both edges worn -journal damaged.
7. One edge worn -journal tapered or bearing
not seated.
2006.0 Fiesta 1212006 GI 7641 en
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303-01 A-I Engine
. 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-I
6V (Sigma)ll . 6L Duratec-1 6V (Sigma)
303-01 A-I
SECTION 303-01A Engine . 1.25L Duratec-1 6V
(Sigma)/l.4L Duratec-I 6V (Sigma)/l . 6L Duratec-1 6V
(Sigma)
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
........................................................................\
.............................................. Specifications
Engine Data
. 1.25L ........................................................................\
................................
Engine Data . I . 4L ........................................................................\
..................................
Engine Data . 1.6L ........................................................................\
..................................
Oil pressure ........................................................................\
.............................................
Engine Oil Capacity . - 1.25Ll1.4L ........................................................................\
............
Engine Oil Capacity - 1.6L ........................................................................\
......................
Valve Clearance - 1.25LlI . 4L ........................................................................\
..................
Valve Clearance - 1.6L ........................................................................\
............................
Cylinder block - 1.25L ........................................................................\
.............................
Cylinder block - 1.4L ........................................................................\
...............................
........................................................................\
............................... Cylinder block - 1.6L
........................................................................\
.......................................... Cylinder head
Piston
-1.25L ........................................................................\
...........................................
Piston -1.4L ........................................................................\
.............................................
Piston - l.6L ........................................................................\
............................................
PAGE
DESCRIPTION AND OPERATION
........................................................................\
......................................................... Engine 303-01A-9
........................................................................\
.................... 1.4Ll1.6L Duratec 16V engine 303-01A-9
DIAGNOSIS AND TESTING
........................................................................\
......................................................... Engine 303-01A-12
GENERAL PROCEDURES
........................................................................\
....................... Valve Clearance Adjustment 303-01 A-I 3
IN-VEHICLE REPAIR
Crankshaft Front Seal ........................................................................\
......... (21 467 0)
Valves ........................................................................\
..................................... (21 21 5 4)
Intake Manifold ........................................................................\
....................... (21 183 0)
Valve Cover ........................................................................\
............................ (21 141 0)
Valve Seals ........................................................................\
............................. (21 238 0)
Camshafts ........................................................................\
........................ (21 284 0)
Camshaft Seal ........................................................................\
................... (21 288 0)
Timing Belt ........................................................................\
.......................... (21 304 0)
Exhaust Manifold ........................................................................\
.................... (21 187 0)
Cylinder Head ........................................................................\
...................... (21 163 0)
Oil Pan ........................................................................\
............................. (21 154 0)
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
Oil Pump ...
Crankshaft
REMOVAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21 71 4 0) 303-01
A-66
Rear Seal.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21 468 4)
303-01
Engine ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-01 A-70
Engine - Vehicles With: Automatic Transaxle ................................................................... 303-01A-82
DISASSEMBLY
Engine
........................................................................\
............................. (21 134 8) 303-01A-95
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Cylinder Head..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21 165 6) 303-01A-105
ASSEMBLY
Engine
........................................................................\
.................................... (21 134 8) 303-01A-108
INSTALLATION
Engine..
.... .. .... .................... . . . ............ ...... ....... . ...... . . ...... . . . . . . . . . . ....... . . . . ....... . . 303-01A-122
Engine - Vehicles With: Automatic Transaxle.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-01 A-1 34
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Engine - 1.25L Duratec-1 6V (Sigma)l184L
Duratec-1 6V (Sigma)/186L Duratec-1 6V (Sigma)
SPECIFICATIONS

I Code - Stage Ill I FUJBlM7JA I
Engine Data - 1.25L
- - I
I Firing order I 1 -3-4-2 I
Description
Code
- Stage IV
1 Bore I 71.9 mm I
FUJAIM7JB
1 Stroke I 76.5 mm I
1 Displacement I 1242 cc I
I Compression ratio I 1O:I I
I Torque at 3500 rpm I 110 Nm I
Power output at 5700 rpm (Engine codes M7JAIM7JB)
Power output at 5700 rpm (Engine codes FUJAIFUJB)
I Maximum permissible engine speed continuous I 5950 rpm I
51 kW (70 PS)
55
kW (75 PS)
meperissible engine speed intermittent I 6175 rpm I
I Idle speed I 750 rprn I
I Maximum oil consumption I 0.5Ll1 OOOkm I
Engine Data - 1.4L
I Description
Code
FXJAIFXJ B
I Firing order I 1-3-4-2 I
Bore
Stroke
I Power output at 5700 rpm I 59 kW (80 PS) I
76.0 mm
76.5 mm
Displacement
Compression ratio
I Torque at 3500 rpm I 124 Nm I
1388 cc
11:l
I Maximum permissible engine speed continuous I 6450 rpm I
I Maximum oil consumption I 0.5Ll1 OOOkm I
Maximum permissible engine speed intermittent
ldle speed
Engine Data
- I .6L Description 6800 rpm
750 rprn
I Engine code I FYJAIFYJB I
I Firing order I 1 -3-4-2. I
1 Bore I 79.0 mm I
1 Stroke I 81.4 mm I
2006.0 Fiesta 1212006 GI 54208en
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