2007 FORD FIESTA steering

303-05-1 3 Accessory Drive 303-05-1 3
DIAGNOSIS AND TESTING
Symptom Possible
Sources
Lubricant or other contamina-
tion.
Action
CHECK the accessory drive
belt for contamination or
damage. RECTIFY the source
of the
leak and INSTALL a new
accessory drive
belt.
REFER to: Accessory Drive
Belt - 1.3L Duratec-8V
(Rocam) (303-05 Accessory
Drive,
Removal and Installa-
tion)
I Accessory Drive Belt - 1.4L
Duratec-1 6V (Sigma)ll .6L
Duratec-1
6V (Sigma),
Vehicles With: Air Condi-
tioning (303-05 Accessory
Drive,
Removal and Installa-
tion)
I Power Steering Pump Belt -
1.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V
(Sigma), Vehicles With: Air
Conditioning (303-05
Accessory Drive,
Removal
and Installation)
I Accessory Drive Belt - 1.4L
1 Duratec-I 6V (Sigma)ll .6L
Duratec-I 6V (Sigma),
Vehicles Without: Air Condi-
tioning (303-05 Accessory
Drive,
Removal and Installa-
tion)
1 Accessory Drive
Belt - 1.4L
Duratorq-TDCi (DV) Diesel
(303-05 Accessory Drive,
Removal and Installation)
I Accessory Drive Belt - 1.6L
Duratorq-TDCi (DV) Diesel
(303-05 Accessory Drive,
Removal and Installation)
I Accessory Drive Belt - 2.OL
Duratec-H E (M 14) (303-05
Accessory Drive,
Removal
and Installation).
TEST the system for normal
operation.
2006.0 Fiesta 1212006 G346263en
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303-05-1 8 Accessory Drive 303-05-1 8
REMOVAL AND INSTALLATION
Accessory Drive Belt - 1.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1
6V (Sigma), Vehicles With: Air
Conditioning(21 567 0)
General Equipment 2. Using paint or typing correction fluid, mark
Knife the crankshaft pulley at the 6 o'clock
position.
i
Removal
A CAUTI0N:The accessory drive belt must
not be reused as it is designed to be
stretched onto the pulleys only once.
Failure to follow this instruction may lead
to premature failure of the belt.
I. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
2. Detach the power steering line and remove
the crankshaft pulley splash shield.
3. lnstall the installation tool (supplied in the
parts kit) to the crankshaft pulley at the
6
o'clock position. /'
3. Using a suitable knife, cut both accessory
drive belts and remove.
Installation 4. lnstall the accessory drive belt.
1. lnstall the belt around the generator pulley. NOTE: Install a new accessory drive belt and power 2. Install the belt around the air conditioning
steering pump belt. compressor pulley.
I. Wipe clean all of the pulleys to make sure 3. Install the belt around the water pump pulley.
that the accessory drive belt does not slip
during installation.
2006.0 Fiesta 1212006 GI 46274en
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303-05-20 Accessory Drive 303-05-20
REMOVAL AND INSTALLATION
11. N0TE:Only turn the engine in the normal N0TE:Guide the power steering pump belt onto
direction of rotation. the pulleys as the engine is rotated. (.
Turn the engine through 360 degrees. Turn
the engine until the tool is at the 9
12.
Check that the accessory drive belt is o'clock
position.
correctly positioned in the grooves of the
pulleys.
Repeat the installation procedure if the
accessory drive belt is misaligned.
13. Remove the belt guide tool from the
accessory drive belt.
Discard the belt guide tool.
14. lnstall the installation tool to the crankshaft
pulley at the
12 o'clock position.
18. Remove the installation tool from the
crankshaft pulley.
19. N0TE:Only turn the engine in the normal
direction of rotation.
Turn the engine through
360 degrees.
20. Check that the power steering pump belt
is correctly positioned in the grooves of
the pulleys.
I I Repeat the installation procedure if the power
15. lnstall the power steering pump belt. steering pump belt is misaligned.
Discard the installation tool.
1. lnstall the power steering pump belt around
the power steering pump pulley.
21. Install the crankshaft pulley splash shield.
2. lnstall the power steering pump belt around
the installation tool.
16. Make sure that the power steering pump
belt is correctly positioned in the grooves
of the pulleys.
17. N0TE:Only turn the engine in the normal
direction of rotation.
22. Lower the vehicle.
- --
2006.0 Fiesta 1212006 GI 46274en
procarmanuals.com

303-05-21 Accessory Drive 303-05-21
REMOVAL AND INSTALLATION
Accessory Drive Belt - 1.4L Duratec-I 6V (Sigma)/l .6L
Duratec-1 6V (Sigma), Vehicles Without: Air
Conditioning(21 567 0)
General Equipment 2. Using paint or typing correction fluid, mark
Knife the crankshaft pulley at the 6 o'clock
position.
Removal
A CAUTI0N:The accessory drive belt must
not be reused as it is designed to be
stretched onto the pulleys only once.
Failure to follow this instruction may lead
to premature failure of the belt.
1. Raise and support the vehicle. For additional
information, refer to Section
I 00-02 [Jacking
and Lifting].
2. Detach the power steering line and remove
the crankshaft pulley splash shield.
3. lnstall the installation tool (supplied in the
parts kit) to the crankshaft pulley at the
6
o'clock position.
3. Using a suitable knife, cut the accessory
drive belt and remove.
Installation 4. lnstall the accessory drive belt.
NOTE:
lnstall a new accessory drive belt. 1. lnstall the belt around the generator pulley.
2. lnstall the belt around the power steering
1. Wipe clean all of the pulleys to make sure pump pulley.
that the accessory drive belt does not slip 3. Install the belt around the water pump pulley.
during installation.
2006.0 Fiesta 1212006 Gl49874en
procarmanuals.com

303-05-23 Accessory Drive 303-05-23
REMOVAL AND INSTALLATION
11. N0TE:Only turn the engine in the normal
direction of rotation.
Turn the engine through
360 degrees.
12. Check that the accessory drive belt is
correctly positioned in the grooves of the
pulleys.
Repeat the installation procedure if the
accessory drive belt is misaligned.
Discard the installation tool.
13.
Remove the belt guide tool from the
accessory drive belt.
Discard the belt guide tool.
14.
Install the crankshaft pulley splash shield
and attach the
powersteering line.
' 15. Lower the vehicle.
- -- - - -- - - --
2066.0 Fiesta ~znoos GI 49874en
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303-05-24 Accessory Drive 303-05-24
REMOVAL AND INSTALLATION
Power Steering Pump Belt - 1.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1 6V (Sigma), Vehicles With: Air
Conditioning(21 567 0)
General Equipment 2. Install the installation tool (supplied in the
Knife parts kit) to the crankshaft pulley at the 12
o'clock position.
Removal
A CAUTI0N:The power steering pump belt
must not be reused as it is designed to be
stretched onto the pulleys only once.
Failure to follow this instruction may lead
to premature failure of the belt.
1. Raise and support the vehicle. For additional
information, refer to Section
100-02 [Jacking
and Lifting].
2. Detach the power steering line and remove
the crankshaft pulley splash shield.
3. Install the power steering pump belt.
I. Install the belt around the power steering
pump pulley.
2. Install the belt around the installation tool. (
Installation
4. Make sure that the power steering pump belt
N0TE:lnstall a new power steering pump belt. is correctly positioned in the grooves of the
1. Wipe clean both of the pulleys to make sure pulleys.
that the power steering pump belt does not
5. N0TE:Only turn the engine in the normal
slip during installation.
direction of rotation.
N0TE:Guide the power steering pump belt onto
the pulleys as the engine is rotated.
2006.0 Fiesta 1212006 GI 00708en
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303-05-25 Accessory Drive 303-05-25
REMOVAL AND INSTALLATION
Turn the engine until the installation tool is
at the
9 o'clock position.
i
6. Remove the installation tool from the
crankshaft pulley.
7. N0TE:Only turn the engine in the normal
direction of rotation.
Turn the engine through
360 degrees. 1
8. Check that the power steering pump belt is
correctly positioned in the grooves of the
pulleys.
i Repeat the installation procedure if the power
steering pump belt is misaligned.
Discard the installation tool.
9. Install the crankshaft pulley splash shield.
10. Lower the vehicle.
2006.0 Fiesta 1212006 GI 00708en
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303-06-8 Starting System 303-06-8
DIAGNOSIS AND TESTING
1 82: CHECK CIRCUIT 50-BB16 (GYIBK) FOR OPEN I
TEST CONDITIONS DETAILSIRESULTSIACTIONS
lgnition switch in position 0.
0 - -
VU E0018265
rn Disconnect lgnition Switch C329.
Measure the voltage between the starter motor
relay C423 pin
1, harness side and ground.
Is the voltage greater than
10 volts?
-+ Yes
GO to B3.
-+ No
GO to B2.
Measure the resistance between the ignition
switch C329 pin
7, circuit 50-BB16 (GYIBK),
harness side and the starter relay C423 pin
1,
circuit 50-BB16 (GYIBK), harness side.
Is the resistance less than 5 ohms?
-+ Yes
INSTALL a new ignition switch.
REFER to: lgnition Switch (21 1-05 Steering
Column Switches, Removal and Installation).
TEST the system for normal operation.
-+ No
REPAIR the circuit. TEST the system for
normal operation.
I B3: CHECK CIRCUIT 91s-BB16 (BKIRD) FOR OPEN I
I Ignition switch in position II. I
rn Measure the resistance between the starter
relay C423 pin 2, circuit 91 S-BB16 (BWRD),
harness side and ground.
Is the resistance less than 5 ohms?
-+ Yes
INSTALL a new starter relay. TEST the
system for normal operation.
-+ No
All except vehicles with diesel engine, GO to
B4.
Vehicles with diesel engine, GO to B5.
2006.0 Fiesta 1212006 GI 51 301 en
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