2007 FORD FIESTA steering

303-01 B-89 Engine - 2.OL Duratec-HE (M14) 303-01 B-89
DISASSEMBLY
33. Remove the power steering pump. 36. Remove the coolant pump pulley.
34. Remove the accessory drive belt tensioner. 37. Using the special tools, prevent the
crankshaft pulley from rotating and remove
the crankshaft pulley.
35. Remove the accessory drive belt idler
pulley.
2006.0 Fiesta 1212006 G451309en
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303-01 B-I 06 Engine - 2.OL Duratec-HE (M14) 303-01 B-106
ASSEMBLY
63. Using the special tool, connect the spark 66. Connect the positive crankcase ventilation
plug electrical connectors.
(PCV) hose to the intake manifold.
{-
64. Install the power steering pump. 67. Install the intake manifold.
65. Using the special tool, install the coolant 68. Install the oil level indicator tube and oil
hoses. level indicator.
69. N0TE:lnstall a new exhaust manifold
gasket.
N0TE:Do not tighten the exhaust manifold
retaining nuts at this stage.
2006.0 Fiesta 1212006 G451310en
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303-01 B-I 16 Engine - 2.OL Duratec-HE (M14) 303-01 B-I
16
INSTALLATION
31. Attach the power steering pump to steering 34. N0TE:lnstall a new power steering pump
gear pressure line to the intake manifold. pulley.
f
32m &AUTION:C~~~ must be taken to prevent
dirt ingress. Using
the special tool, install the power

steering pump pulley.
-
Using the special tool, install a new O-ring 35. Install new power steering fluid reservoir
seal onto the power steering pump to O-ring
seals.
steering gear pressure line union.
1. Push the O-ring seal onto the special tool.
2. Locate the special tool onto the power
steering pump to steering gear pressure line
union and install the O-ring seal.
33. Attach the power steering pump to steering
gear pressure line from the power steering
Pump.
36. Install the power steering fluid reservoir.
2006.0 Fiesta 12/2006 G451291 en
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303-01 B-I17 Engine - 2.OL Duratec-HE (M14) 303-01 B-117
INSTALLATION
37. Using the special tool, connect the steering
Connect the clutch slave cylinder supply
gear to power steering fluid reservoir return
line.
I I line to the power steering fluid reservoir. Install the spring clip.
38.
Attach the steering gear to power steering 41. Connect the reversing lamp switch
fluid reservoir return line support bracket
electrical connector.
to the generator.
42. Lower the vehicle.
39. Connect the A/C low pressure switch
connector. 43. Install the coolant expansion tank.
40a &AUTION:I~ brake fluid is spilt on the
paintwork, the affected area must be
immediately washed down with cold water.
N0TE:Make sure the spring clip is correctly seated.
2006.0 Fiesta 1212006 ~451291 en
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303-01 B-I 18 Engine - 2.OL Duratec-HE (M14) 303-01 B-118
INSTALLATION
44. Attach the power steering high-pressure 47.
Connect the catalyst monitor sensor
line retaining bracket to the transaxle. electrical
connector.
//
45. Install the engine wiring harness bracket. 48.
Connect the power steering pump switch
electrical connector.
46. Connect the engine wiring harness
electrical connector.
49. Install the battery tray support bracket.
2006.0 Fiesta 1212006 G451291 en
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Fuel Charging and Controls - 1.25L
Duratec-1 6V (Sigma)llI4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma)
SPECIFICATIONS
General Specifications
I Maximum idle increase for high generator load I I00 rpm I
Condition
Regulated fuel pressure
l~ir conditioning idle upspeed at low ambient temperatures I 100 rpm I
Specification
380 kpa (55 psi)
I Air conditioning idle upspeed at high ambient temperatures I 150 rpm I
I Power steering idle speed upspeed I 50 rpm I
Toraue S~ecifications
Description Nm I b-ft Ib-in
I Throttle body retaining bolts I 10 1 - I 89 I
I Fuel pressure regulator retaining bolts I 10 I - I 89 I
I Fuel injection supply manifold retaining bolts I 15 I 11 I - I
2006.0 Fiesta 1212006 GI 46265en
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Fuel Charging and Controls - 2.OL
303-048-1 0 Duratec-HE (M14) 303-04B-10
DIAGNOSIS AND TESTING
Symptom Possible Sources Action
Fuel rail fuel pressure sensor. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Fuel injectors. INSPECT
the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
I Incorrect valve timing. I CHECK the valve timing. I
Poor starting
Low cylinder compression.
Low fuel system pressure.
TEST the cylinder compres-
sion.
Check the fuel system pres-
sure.
REFER to: Fuel System Pres-
sure Check (31
0-OOA,
General Procedures).
Fuel system leak. CHECK the system for fuel
leak(s). REPAIR the system as
necessary.
Fuel system restriction. INSPECT the
fuel system.
INSTALL new components as
necessary. TEST the system
for normal operation.
I Fuel filter blocked. I INSTALL a new fuel filter. I
lncorrect engine oil.
Air
cleaner element blocked.
INSTALL a new engine oil filter
and engine oil.
INSTALL a new air cleaner
element.
lncorrect power steering fluid. DRAIN and REFILL the
power
steering system with the correct
fluid.
REFER to: Power Steering
System Flushing
- Vehicles
With: Electro-Hydraulic Power
Steering (EHPS) (21 1-00,
General Procedures).
2006.0 Fiesta 1212006 GI 65371 en
CKP sensor.
Engine coolant temperature
(ECT) sensor. Carry out a
full engine
diagnosis using the guided
diagnostic menu in WDS.
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
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303-05-1 Accessory Drive 303-05-1
SECTION 303-05 Accessory Drive
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
PAGE
SPECIFICATIONS
Specifications.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-05-2
DESCRIPTION AND OPERATION
Accessory Drive - 1.4L Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) ....................... 303-05-3
Accessory Drive
- 2.OL Duratec-HE (M14) ........................................................................\
303-05-4
2.OL Duratec HE (M14) engine ........................................................................\
................... 303-05-4
DIAGNOSIS AND TESTING
Accessory Drive.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-05-5
Inspection and Verification
........................................................................\
.......................... 303-05-5
Accessory Drive Belt Concerns
........................................................................\
............ 303-05-5
Symptom Chart
.... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-05-1 0
Component Tests..
.. .. .. .. .... .. ....... . . . . . . . .. .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-05-1 6
REMOVAL AND INSTALLATION
Accessory Drive Belt - 1.4L Duratec-16V (Sigma)/l.GL Duratec-1 6V (Sigma),
Vehicles With: Air Conditioning
..... . .. . . . . .. . . .. ........ .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21 567 0) 303-05-1 8
Accessory Drive Belt - 1.4L Duratec-16V (Sigma)/l .6L Duratec-1 6V (Sigma),
Vehicles Without: Air Conditioning..
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (21 567 0) 303-05-2
1
Power Steering Pump Belt
- 1.4L Duratec-1 6V (Sigma)/l .6L Duratec-16V
(Sigma), Vehicles With: Air Conditioning
...... .. .. . . . . . . .. .. .. ...... . . . . . . . . . . . . . . . . . . . (21 567 0) 303-05-24
Accessory Drive Belt
- 2.OL Duratec-HE (M14) ...... . . . . . . . . . . . . .. .... .. ...... . .. . . . . . . (21 567 0) 303-05-26
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