2007 FORD FIESTA lock

303-01 B-56 Engine - 2.OL Duratec-HE (M14) 303-01 B-56
IN-VEHICLE
REPAIR
Crankshaft Rear Seal(21 468 4)
Special Tool(s) Install the drain plug.
Materials Name
S~ecification
1 Cleaner I WSK-M2G342-A I
5. Remove the oil level indicator tube lower
retaining bolt.
- -
d 21 135
4 21 179
I Silicone Sealant I WSE-M4G323-A4 I
Locking Tool, Flywheel
303-254 (2 1 -1 35)
Separator, Oil Pan
303-428 (21 -1
79)
Removal
1. Remove the oil level indicator and oil level
indicator tube upper retaining bolt.
2. Remove the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure Plate
(308-01 Clutch,
Removal and Installation).
3. Drain the engine.
Allow the oil to drain into a suitable container.
4. N0TE:lnspect the oil pan drain plug seal for
damage. Install a new drain plug and seal
if
required.
6. Using the special tool, lock the flywheel in
position.
7. Remove the flywheel.
2006.0 Fiesta 1212006 G451307en
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303-01 B-58 Engine - 2.OL Duratec-HE (M14) 303-01 B-58
IN-VEHICLE REPAIR
Discard the installation sleeve. Install the oil pan.
2. Clean the mating faces oft he cylinder blocks 6. Install the engine front cover lower retaining the oil pan and the engine front cover with
bolts.
cleaner.
3. Apply a 3 mm bead of sealant to the oil pan.
7. Tighten the oil pan retaining bolts in the
sequence shown.
4. N0TE:lnstall the oil pan within 10 minutes
of applying the silicone sealant and tighten
the retaining bolts within
a further 5 minutes.
Apply a
3 mm bead of sealant to the oil pan.
5. N0TE:Do not tighten the retaining bolts at
this stage.
8. N0TE:lnstall new flywheel retaining bolts.
N0TE:Do not tighten the flywheel retaining bolts
at this stage.
2006.0 Fiesta 1212006 G451307en
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303-01 B-59 Engine - 2.OL Duratec-HE (M14) 303-01 B-59
IN-VEHICLE REPAIR
Install the flywheel. 12. Install the oil level indicator tube lower
retaining bolt.
9. Using the special tool, lock the flywheel in
position. 13.
Install the clutch disc and pressure plate.
10. Tighten the flywheel retaining bolts. For
additional information, refer to: Clutch
Disc and Pressure Plate (308-01 Clutch,
Removal and installation).
14. Install the oil level indicator and oil level
indicator tube upper retaining bolt.
Tighten the bolts in the sequence shown in
three stages.
Stage I: 50 Nm.
Stage2: 80 Nm.
Stage 3: 112 Nm. 15. Fill the engine with engine oil.
11. Remove the special tool. For
additional information, refer to:
Specifications
(303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
2006.0 Fiesta 1212006 G451307en
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303-01 B-61 Engine - 2.OL Duratec-HE (M14) 303-01 B-61
IN-VEHICLE REPAIR
10. Remove the drive belt idler pulley.
11. Remove the timing cover upper bolts.
Remove the timing cover.
Apply sealer to the timing cover (bead
diameter:
3 mm).
3. Install the timing cover (engine shown
installation removed for clarity).
Tighten the bolts in the sequence shown.
1. Clean the sealing surfaces of the timing Tighten bolts I to 8 to a torque of 10 Nm.
cover and the cylinder block. Tighten bolt 9 to 48 Nm.
2. N0TE:lnstall the timing cover within 10 Tighten bolts 10 to 19 to a torque of 10 Nm.
minutes of applying the silicon sealer.
2006.0 Fiesta 12/2006 G451289en
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303-01 B-67 Engine - 2.OL Duratec-HE (M14) 303-01 B-67
IN-VEHICLE REPAIR
Timing Chain(21 314 0) ,
Removal 4. Remove the timing chain guides.
1. Remove the engine front cover.
For additional information, refer to Engine
Front Cover
- in this section.
2. Detension the timing chain.
1. Unlock the timing chain tensioner ratchet.
2. Apply pressure to the timing chain guide.
3. Fix the timing chain tensioner with a suitable
pin punch.
3. N0TE:Hold the camshafts by the hexagon
with an open-ended wrench to stop them
from rotating.
Loosen the camshaft sprocket retaining
5. Remove the timing chain tensioner.
bolts.
Installation
1. Install the timing chain tensioner.
--
2006.0 Fiesta 1212006 G323910en
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303-01 B-80 Engine - 2.OL Duratec-HE (M14) 303-01 B-80
REMOVAL
39. Remove the gearshift cables cover. 42. Detach the NC compressor from the
cylinder block and position
it to one side. /-
40. Detach the gearshift cables from the
transaxle. 43.
Remove the engine support insulator.
1. Detach the gearshift cables and the selector
cable from the selector levers.
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket.
44. N0TE:Use securing straps to secure the
engine and the transaxle on the workshop
table.
Position the workshop table under the
41. Disconnect the NC high pressure switch
vehicle and carefully lower the vehicle, until
electrical connector.
the engine and transaxle assembly is in the
correct position to remove the engine
mounts.
45. Remove the engine front mount.
2006.0 Fiesta 1212006 G451290en
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303-01 B-83 Engine - 2.OL Duratec-HE (M14) 303-01 B-83
DISASSEMBLY
Engine(21 134 8)
/ 1
Special Tool(s)
Universal Flange Holding
Wrench
205-072 (1 5-030A)
Adapter for 205-072
205-072-02 (1 5-03OA-02)
Locking Tool, Flywheel
303-254 (2 1 -1 35)
Mounting Plate for
303-435-06
303-435-1
1A (21 -146D)
Socket, Spark Plug
303-499 (2 1 -202)
Pliers, Valve Stem Seal
303-508 (2 1-2 1 1 )
I I Removerllnstaller, Hose I Disassembly
1. Disconnect the generator electrical
connector.
Mounting Stand
303-435 (21 -1 87)
2006.0 Fiesta 1212006 G451309en
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303-01 B-90 Engine - 2.OL Duratec-HE (M14) 303-01 B-90
DISASSEMBLY
38. Remove the engine front cover.
39. Detension the timing chain. Remove
the camshaft sprockets and the
timing chain.
f
41. Remove the timing chain guides.
I. Unlock the timing chain tensioner ratchet.
2. Apply pressure to the timing chain guide. 42. Remove the timing chain tensioner.
3. Lock the timing chain tensioner with a
suitable piece of wire.
40. N0TE:Hold each camshaft by the hexagon
with an open-ended wrench to stop it from
rotating.
2006.0 Fiesta 1212006 G451309en
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