2007 FORD FIESTA section 4

Engine Emission Control - 2.OL Duratec-HE
303-08B-7
(MI41 303-08B-7
DIAGNOSIS AND TESTING
Symptom Possible Sources
Action
Worn or damaged engine
components. REFER to Section 303-01A
[Engine -- 1.25L Duratec-I 6V
(Sigma)/l.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V
(Sigma)] 1 303-01 B [Engine --
1.4L Duratorq-TDCi (DV)
Diesel] 1 303-01 C [Engine
--
1.3L Duratec-8V (Rocam)] I
303-01 D [Engine -- 2.OL
Duratec-HE (M 14)] 1 303-01 E
[Engine
-- 1.6L Duratorq-TDCi
(DV) Diesel].
2006.0 Fiesta 1212006 G334290en ~
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Engine Emission Control - 2.OL Duratec-HE
303-08B-10 (MI41 303-08B-10
REMOVAL AND INSTALLATION
Crankcase Vent Oil Separator
Removal
I. Remove the intake manifold. For additional Discard the gasket.
information, refer to Section 303-OIA
[Engine
-- 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-I 6V (Sigma)ll .6L Duratec-I 6V
(Sigma)] I 303-01 B [Engine -- 1.4L
Duratorq-TDCi (DV) Diesel] I 303-01 C [Engine
-- 1.3L Duratec-8V (Rocam)] I 303-01 D
[Engine
-- 2.OL Duratec-HE (M14)] 1 303-01 E
[Engine
-- 1.6L Duratorq-TDCi (DV) Diesel].
2. Disconnect the positive crankcase ventilation
(PCV) hose from the PCV valve.
Installation
I. N0TE:lnstall a new crankcase vent oil
separator gasket.
To
install, reverse the removal procedure.
3. Remove the PCV
valve from the crankcase
vent
oil separator.
1. Push in the locking tangs.
2. Twist the PCV valve to remove.
4. Remove the crankcase vent oil separator.
- - --
2006.0 Fiesta la2006 G37566en
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303-1 2-1 Intake Air Distribution and Filtering 303-1 2-1
SECTION 303-12 lntake Air Distribution and Filtering
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS
SPECIFICATIONS
Specifications..
. . . . . .. . .. . .. .. . . .. . . . . ....... . . . .. . . . . .. .. . . . . .. . . . . . . .. .. . . . . .. .. . . .. .... ...... .. .. .. . . . . .. . . ........ .. .. .. .. . . . . .
DESCRIPTION AND OPERATION
lntake Air Distribution and Filtering - 1.4L Duratec-1 6V (Sigma)/l .6L Duratec-1 6V
(Sigma) ........................................................................\
.....................................................
lntake manifold ........................................................................\
...........................................
lntake Air Distribution and Filtering - 2.OL Duratec-HE (M14) ...........................................
2.OL Duratec HE (M14) engine ........................................................................\
....................
DIAGNOSIS AND TESTING
lntake Air Distribution and Filtering.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Verification ........................................................................\
..........................
Symptom Chart.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
!. ' REMOVAL AND INSTALLATION
Air
Cleaner - 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-I 6V (Sigma)/l .6L
Duratec-1
6V (Sigma) ........................................................................\
............ (23 174 0)
Air
Cleaner - 2.OL Duratec-HE (M14) ..................... .......................... .......... .................... ...
PAGE
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303-1 3-1 Evaporative Emissions 303-1 3-1
SECTION 303-1 3 Evaporative Emissions
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
DESCRIPTION AND OPERATION
Evaporative Emissions ........................................................................\
............................... 303-1 3-2
Overview
........................................................................\
.................................................... 303-1 3-2
DIAGNOSIS AND TESTING
Evaporative Emissions ........................................................................\
............................... 303-1 3-3
Inspection and Verification ..... . . .. .. .. .. . . .. .. .... ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303-1 3-3
REMOVAL AND INSTALLATION
Evaporative Emission Canister - 1.3L Duratec-8V (Rocam)/l.25L
Duratec-1 6V (Sigma)/l.4L Duratec-I 6V (Sigma)/l .6L Duratec-1 6V (Sigma). (29 250 0)
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303-1 34 Evaporative Emissions 303-1 3-4
REMOVAL AND INSTALLATION
Evaporative Emission Canister - 1.3L Duratec-8V (Rocam)/l.25L
Duratec-1 6V (Sigma)/l.4L Duratec-I 6V (Sigma)/l .6L
Duratec-1
6V (Sigma)(29 250 0)
c
General Equipment 3. Detach the exhaust system from the center
Transmission jack exhaust hanger insulator.
Removal
WARNINGS:
A Do not smoke or carry lighted tobacco or
open flame of any type when working on
or near fuel related components. Highly
flammable vapors are always present and
may ignite. Failure to follow these
instructions may result in personal injury.
A This procedure involves fuel handling. Be
prepared for fuel spillage at all times and
always observe fuel handling precautions.
4. N0TE:When detaching the exhaust system
Failure to follow these instructions may
allow the system to be supported by the rear
result in personal injury.
suspension assembly.
I. Raise and support the vehicle. For additional
Detach the exhaust system from the rear
information, refer to Section
100-02 [Jacking
exhaust hanger insulator.
and Lifting].
2. Remove the floor panel crossmember.
5. Remove the exhaust system heat shield.
-
2006.0 Fiesta 1212006 G210050en
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303-1 3-5 Evaporative Emissions 303-1 3-5
REMOVAL
AND INSTALLATION
ACAUTION:U~~ a suitable packing material 9m ACAUTION:W~~~ lowering the fuel tank,
to prevent damage to the underside of the make
sure that excessive strain is not placed
fuel tank. on
the fuel lines and electrical connectors.
Using a suitable transmission jack, support Partially lower
the fuel tank.
the fuel tank.
10. Disconnect the fuel tank vent pipe from the
7. Remove the fuel tank support strap rear evaporative
emission canister. For
retaining bolts. additional information,
refer to
Section 31 0-00 [Fuel System
- General
Information].
8. N0TE:Make note of the positions of the
support straps to make sure they are
positioned in exactly the same positions
11. Disconnect the back pressure valve from
when installing (left-hand over right-hand). the
evaporative emission canister.
Remove the fuel tank support straps.
Hold the cap against the canister and pull
the back pressure valve.
2006.0 Fiesta 1212006 G210050en
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303-1 4-1 Electronic Engine Controls 303-1 4-1
SECTION 303-1 4 Electronic Engine Controls
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
SPECIFICATIONS
Specifications ........................................................................\
.............................................. 303-1 4-2
DESCRIPTION AND OPERATION
Electronic Engine Controls . 1.25L Duratec-16V (Sigma)/l.4L Duratec-I 6V (Sigma)/l . 6L
Duratec-1 6V (Sigma) ........................................................................\
................................
Overview ........................................................................\
.....................................................
Throttle Control Unit (TCU) ........................................................................\
.........................
CPP switch ........................................................................\
..............................................
(Brake Pedal Position) BPP switch ........................................................................\
.........
APP sensor ........................................................................\
.............................................
Electronic Engine Controls - 2.OL Duratec-HE (M14) .......................................................
System Overview, 2.OL Duratec HE (M14) Engine .............................................................
........................................................................\
............................................... Components
DIAGNOSIS AND TESTING
Electronic Engine Controls ........................................................................\
..................... 303-1 4-1 4
Principles of Operation
........................................................................\
............................... 303-1 4-1 4
MIL Code List
........................................................................\
............................................. 303-14-1 7
Inspection and Verification ........................................................................\
.......................... 303-1 4-21
REMOVAL AND INSTALLATION
Powertrain Control Module (PCM) . 1.25L Duratec-1 6V (Sigma)/l.4L
Duratec-16V (Sigma)/l.GL Duratec-1 6V (Sigma) ......................................... (29 200 0) 303-14-22
Powertrain Control Module (PCM)
- 2.OL Duratec-HE (M14), Vehicles With: PCM Security
Shield
........................................................................\
................................................... 303-14-24
Powertrain Control Module (PCM)
- 2.OL Duratec-HE (M14), Vehicles Without: PCM
Security Shield
........................................................................\
.......................................... 303-1 4-27
Heated Oxygen Sensor
(H02S) .................................................................. (29 220 0) 303-14-30
Crankshaft Position (CKP) Sensor
........................................................................\
........... 303-1 4-32
Knock Sensor (KS)
........................................................................\
................................ 303-1 4-35
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303-1 4-30 Electronic Engine Controls 303-1 4-30
REMOVAL AND INSTALLATION
Heated Oxygen Sensor (H02S)(29 220 0) /
Removal
Special Tool(s) 4. Disconnect the H02S electrical connector. (. .. >k,
1. Remove the air cleaner. For additional
information, refer to Section 303-1 2 [Intake
Air Distribution and Filtering].
5. Remove the exhaust manifold heat shield.
2. Disconnect the ignition coil pack electrical
connector.
23050
3. Detach the ignition coil pack and position it
to one side
Socket, Fuel Injector (22mm)
31 0-063 (23-050)
6. Using the special tool, remove the H02S.
Installation
A CAUTI0N:When installing a new H02S, it
is possible that the new component will be (- supplied with a longer cable than the one ,
removed. It is important that the cable is
routed and secured in such a way that
it
2006.0 Fiesta 1212006 G210054en
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