2007 FORD FIESTA engine system general information

Manual Transmission/Transaxle and Clutch -
308-00-1 0 General Information 308-00-1 0
DIAGNOSIS
AND TESTING
TEST CONDITIONS DETAILSIRESU LTSIACTIONS
C4: CHECK THE INPUT SHAFT SPLINES
Check that the clutch disc slides freely on the
input shaft splines.
Does the clutch disc stick on the input shaft?
+ Yes
CHECK the clutch disc and input shaft splines
for damage. INSTALL new components as
necessary. TEST the system for normal
operation.
+ No
MEASURE the crankshaft end play.
REFER to: Crankshaft End Play (303-00
Engine System
- General Information,
General Procedures).
PINPOINT TEST D
: EXCESSIVE NOISE
TEST CONDITIONS
I Dl: STATIC CHECK I
Depress and release the clutch pedal.
Is the noise apparent when the clutch is oper-
ated?
+ Yes
LUBRICATE the clutch and brake pedal shaft.
TEST the system for normal operation.
I D2: DYNAMIC CHECK I
Start the engine.
Depress the clutch pedal.
Is the noise apparent when the clutch pedal is
depressed?
-+ Yes
REFER to: Engine (303-00 Engine System -
General Information, Diagnosis and Testing).
-, No
INSTALL a new clutch slave cylinder and
release bearing assembly. REFER to:
Clutch Disc and Pressure Plate (308-01 Clutch,
Removal and Installation),
Clutch Slave Cylinder (308-02 Clutch Controls,
Removal and Installation).
TEST the system for normal operation.
2006.0 Fiesta 1212006 G25629en
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Manual Transmission/Transaxle and Clutch -
308-00-1 3 General Information 308-00-1 3
GENERAL PROCEDURES
Start the engine, depress the clutch pedal,
wait two seconds, then carefully engage
reverse gear. If there are any abnormal
noises, or reverse gear is difficult to engage,
repeat the clutch system bleeding procedure.
18. Initialize the door window motors, if
necessary. For additional information, refer
to Section 501-11 [Glass, Frames and
Mechanisms].
2006.0 Fiesta 1212006 GI 83752en
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31 0-00-3 Fuel System - General Information 31 0-00-3
GENERAL PROCEDURES
/'
Fuel System Pressure Release(23 420 0)
i
Release
I. WARNINGS:
ADO not smoke or carry lighted tobacco or
open flame of any type when working on or
near any fuel related components. Highly
flammable vapors are always present and
may ignite. Failure to follow these
instructions may result in personal injury.
A~he fuel system remains pressurized for
a long time after the ignition is switched off.
The fuel pressure must be released before
attempting any repairs. Failure to follow this
instruction may result in personal injury.
Remove the fuel pump fuse.
2. Start the engine and allow to idle until the
engine stalls.
3. Crank the engine for approximately five
seconds to make sure the fuel injection
supply manifold pressure has been released.
,1 4. Install the fuel pump fuse.
2006.0 Fiesta 1212006 GI 81 91 en
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31 0-00-1 I Fuel System - General Information 31 0-00-1 1
GENERAL PROCEDURES
6. Connect the WDS pressurelvacuum 12. Disconnect the special tool from the fuel
/' transducer adapter to the special tools.
rail fuel supply line.
7. Connect the WDS pressurelvacuum
transducer to the WDS pressurelvacuum
transducer adapter.
8. N0TE:The fuel system pressure should be
3.8 f 0.2 bar after key on and it should
maintain this pressure when the engine is
running.
Using the digital multimeter function in WDS,
start the engine and measure the fuel system
pressure.
(,
9. Release the fuel system pressure.
For additional information, refer to: Fuel
System Pressure Release
(31 0-00 Fuel
System
- General Information, General
Procedures).
10. Disconnect the WDS pressurelvacuum
transducer from the WDS pressurelvacuum
transducer adapter.
11. Disconnect the WDS pressurelvacuum
transducer adapter from the special tools.
2006.0 Fiesta 1212006
13. Disconnect the special tool from the fuel
rail.
14. N0TE:Fuel supply line connectors are white
or are identified by a white band. Fuel
return line connectors are red or are
identified by a red band.
Connect the fuel supply line to the fuel rail.
For additional information, refer to: Quick
Release Coupling
(310-00 Fuel System -
General Information, General Procedures).
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31 0-01 -5 Fuel Tank and Lines 31 0-01 -5
DIAGNOSIS AND TESTING
Fuel Tank and Lines
All except vehicles with diesel engine,
REFER to:
Fuel System - 1.3L Duratec-8V
(Rocam)/l.25L Duratec-1 6V (Sigma)/Z.OL
Duratec-HE (M14)/1.4L Duratec-1 6V (Sigma)/l .6L
Duratec-1 6V (Sigma) (31 0-00 Fuel System -
General Information, Diagnosis and Testing).
Vehicles with diesel engine,
REFER to:
Fuel System - 1.4L Duratorq-TDCi (DV)
Dieselll.6L Duratorq-TDCi (DV) Diesel (31 0-00
Fuel System - General Information, Diagnosis
and Testing).
2006.0 Fiesta 1212006 G453196en
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31 0-01 -8 Fuel Tank and Lines 31 0-01 -8 -- -
REMOVAL AND INSTALLATION
All except vehicles with diesel engine All
except vehicles with diesel engine
12. Disconnect the fuel tank vent pipe from the 14.
Disconnect the fuel pump module electrical '
evaporative emission canister. For connector.
additional information, refer to
Section 310-00 [Fuel System
- General
Information].
All vehicles
13' ~CAUTION:W~~~ lowering the fuel tank,
make sure that excessive strain is not
placed on the fuel lines and electrical
connectors.
Partially lower the fuel tank.
Vehicles with diesel engine
15. Disconnect the fuel level sensor electrical
connector.
All vehicles
16. N0TE:Make note of the color of the fuel
lines to make sure they are connected in
exactly the same positions when installing.
Fuel supply line connectors are white or
are identified by a white band. Fuel return
line connectors are red or are identified by
a red band.
2006.0 Fiesta 1212006 GI 89084en
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31 0-01 -9 Fuel Tank and Lines 31 Om01 -9
REMOVAL AND INSTALLATION
Disconnect the fuel supply and fuel return All except vehicle with diesel engine
lines from the fuel tank. For additional
I information, refer to Section 310-00 [Fuel 20. Using the special tool, loosen the fuel pump
module locking ring.
System
- General Information].
All exce~t vehicles with diesel engine 21 ACAUTION:M~~~ sure that the float or V
17. Disconnect the evaporative emissions
canister pipe.
-.
Squeeze the clip to release the pipe.
18.
Remove the evaporative emissions canister
from the fuel tank.
All vehicles
19. Remove the fuel tank assembly. arm
are not damaged while removing or
installing the fuel pump module.
Remove the fuel pump module.
I. Remove the locking ring.
2. Remove the O-ring seal.
Discard the O-ring seal.
3. Lift the module from the fuel tank.
2006.0 Fiesta IZIZOO~ GI 89084en
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