2007 FORD FIESTA Electrical

303-01 B-70 Engine - 2.OL Duratec-HE (M14) 303-01 B-70
IN-VEHICLE REPAIR
9. Disconnect the engine coolant temperature 12. Remove the exhaust manifold upper heat
(ECT) sensor electrical connector.
shield (engine shown removed for clarity).
('
10. Remove the power steering pump return 13. Remove the exhaust manifold lower heat
line support bracket.
shield (engine shown removed for clarity).
11. Remove the generator upper retaining bolt. 14. Remove the exhaust manifold retaining
nuts (engine shown removed for clarity).
Detach the exhaust manifold from the
cylinder head and position it to one side.
Discard the gasket and nuts.
15. CAUTIONS: c
n~ee~ the camshaft bearing caps and the
camshafts in order for installation.
2006.0 Fiesta 12/2006 G451308en
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303-01 B-72 Engine - 2.OL Duratec-HE (M14) 303-01 B-72
IN-VEHICLE REPAIR
Check the valve clearance and adjust if 9. Using the special tool, connect the coolant
necessary. hose to the EGR valve.
/
For additional information, refer to: Valve
Clearance Adjustment
(303-01 Engine - 2.OL
Duratec-HE (M14), General Procedures).
6. Connect the engine coolant temperature
(ECT) sensor electrical connector.
7. Using the special tool, connect the coolant
hoses to the coolant outlet connector.
8. Connect the exhaust gas recirculation (EGR)
valve electrical connector. 10.
N0TE:lnstall a
new exhaust manifold gasket
and nuts.
Tighten the exhaust manifold retaining nuts
(engine shown removed for clarity).
11. Install the exhaust manifold lower heat
shield (engine shown removed for clarity).
2006.0 Fiesta 1212006 G451308en
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303-01 B-75 Engine - 2.OL Duratec-HE (M14) 303-01 B-75
REMOVAL
8. Disconnect the cooling fan motor and 1. Disconnect the EVAP valve electrical
cooling fan resistor electrical connectors. connector. 1 2. Disconnect the low pressure line from the
EVAP valve.
3. Push the EVAP valve from the support
bracket.
9. Remove the cooling fan motor and shroud.
1. Release the cooling fan motor and shroud
from the retaining brackets.
2. Push the cooling fan motor and shroud 13. Disconnect the brake booster vacuum line upwards and then downwards to remove. from the intake manifold.
10. Lower the vehicle. 14. Remove the battery tray support bracket.
11. Using the special tool, disconnect the
coolant hose from the coolant outlet
connector.
12. Detach the evaporative emission (EVAP)
valve from EVAP valve support bracket.
2006.0 Fiesta 1212006 G451290en
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303-01 B-76 Engine - 2.OL Duratec-HE (M14) 303-01 B-76
REMOVAL
15. Disconnect the power steering pump switch 18. Remove the engine wiring harness bracket.
electrical connector.
I
19. Detach the power steering high-pressure
16. Disconnect the catalyst monitor sensor
line retaining bracket from the transaxle.
electrical connector.
20. Remove the coolant expansion tank.
17. Disconnect the engine wiring harness
electrical connector.
2006.0 Fiesta 1212006 G451290en
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303-01 B-77 Engine - 2.OL Duratec-HE (M14) 303-01 B-77
REMOVAL
21. Disconnect the reversing lamp switch Detach the steering gear to power steering
electrical connector. fluid
reservoir return line support bracket
from the generator.
22m CAUTION:^^ brake fluid is spilt on the 25s Using the special tool, disconnect the paintwork, the affected area must be
immediately washed down with cold water. steering
gear to power steering fluid
reservoir return line from the power
Disconnect the clutch slave cylinder supply
steering fluid reservoir.
line.
Remove the spring clip. Allow
the power steering fluid to drain into a
suitable container.
23. Disconnect the air conditioning low 26. Remove the power steering fluid reservoir.
pressure switch connector.
24. N0TE:Note the position of the steering gear 27m &AUTION:C~~ the power steering fluid
to power steering fluid reservoir return line reservoir
to prevent power steering fluid
support bracket to aid installation. loss
or dirt ingress.
2006.0 Fiesta 12/2006 G451290en
procarmanuals.com

303-01 B-80 Engine - 2.OL Duratec-HE (M14) 303-01 B-80
REMOVAL
39. Remove the gearshift cables cover. 42. Detach the NC compressor from the
cylinder block and position
it to one side. /-
40. Detach the gearshift cables from the
transaxle. 43.
Remove the engine support insulator.
1. Detach the gearshift cables and the selector
cable from the selector levers.
2. Turn the abutment sleeve clockwise and
detach the cables from the bracket.
44. N0TE:Use securing straps to secure the
engine and the transaxle on the workshop
table.
Position the workshop table under the
41. Disconnect the NC high pressure switch
vehicle and carefully lower the vehicle, until
electrical connector.
the engine and transaxle assembly is in the
correct position to remove the engine
mounts.
45. Remove the engine front mount.
2006.0 Fiesta 1212006 G451290en
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303-01 B-83 Engine - 2.OL Duratec-HE (M14) 303-01 B-83
DISASSEMBLY
Engine(21 134 8)
/ 1
Special Tool(s)
Universal Flange Holding
Wrench
205-072 (1 5-030A)
Adapter for 205-072
205-072-02 (1 5-03OA-02)
Locking Tool, Flywheel
303-254 (2 1 -1 35)
Mounting Plate for
303-435-06
303-435-1
1A (21 -146D)
Socket, Spark Plug
303-499 (2 1 -202)
Pliers, Valve Stem Seal
303-508 (2 1-2 1 1 )
I I Removerllnstaller, Hose I Disassembly
1. Disconnect the generator electrical
connector.
Mounting Stand
303-435 (21 -1 87)
2006.0 Fiesta 1212006 G451309en
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303-01 B-84 Engine - 2.OL Duratec-HE (M14) 303-01 B-84
DISASSEMBLY
2. Remove the exhaust manifold upper heat 5. Remove the generator.
shield.
6. Using the special tools, mount the engine to
3. Remove the exhaust manifold lower heat the mounting stand.
shield.
7. Remove the special tool.
4. Disconnect the crankshaft position (CKP)
sensor electrical connector.
8. Drain the engine.
Allow the oil to drain into a suitable container.
9. N0TE:lnspect the oil drain plug seal for
damage. Install a new drain plug and seal
if
necessary.
2006.0 Fiesta 1212006 G451309en
procarmanuals.com