2007 FORD FIESTA engine coolant

303-03B-25 Engine Cooling - 2.OL Duratec-HE (M14) 303-03B-25
REMOVAL AND INSTALLATION
7. Disconnect the radiator hose and the heater Discard the gasket.
hose from the coolant outlet connector. ,
Installation
8. Disconnect the coolant expansion tank hose
from the coolant outlet connector. 1. N0TE:lnstall a new coolant outlet connector
gasket.
9. Disconnect the thermostat housing coolant
hose from the coolant outlet connector. To
install, reverse the removal procedure.
10. Remove the coolant outlet connector.
2006.0 Fiesta 1212006 G421228en
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Fuel Charging and Controls - 1.25L
Duratec-1 6V (Sigma)llI4L Duratec-1 6V
(Sigma)llI6L Duratec-1 6V (Sigma)
REMOVAL AND INSTALLATION
Fuel Charging Wiring Harness(36 437 0)
Removal
1. Remove the air cleaner. For additional
5. N0TE:lt is necessary to lift the red locking
tab before the electrical connector can be
disconnected.
information, refer to Section
303-12 [Intake the throttle body electrical Air Distribution and Filtering].
connector.
2. Disconnect the spark plug wires from the
ignition coil.
6. Disconnect the fuel charging wiring harness
electrical connector.
3. Disconnect the engine coolant temperature
(ECT) sensor electrical connector.
(
7. Remove the positive crankcase ventilation
(PCV) hose.
4. Disconnect the camshaft position (CMP)
sensor electrical connector.
2006.0 Fiesta 1212006 GI 89082en
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Fuel Charging and Controls - 2.OL
303-04B-6 Duratec-HE (M14) 303-04B-6
DIAGNOSIS AND TESTING
1 6 1 Heated Oxygen sensor (H02s) I
Item Description Fuel supply
1 7 1 Intake manifold I
5
Fuel injectors
Throttle body
The fuel supply for all petrol fueled variants is
equipped with a return-less fuel system. This
means that the fuel delivery pressure at the fuel
injectors, is monitored and controlled by the fuel
tank module. This control is achived by switching
the fuel pump on and off.
The fuel pump module for both the Ethanol E85
TO maintain the same or similar power output to variant vehicle and the unleaded fueled vehicle are
that of the unleaded fuel vehicle, the fuel injectors
very similar, visual^ the only difference is the fuel
have been replaced with high flow fuel injectors. pump electrical connections which on the Ethanol
E85 variant is sealed. This is not the only
differance, both fuel pump modules have different
(
Fuel composition monitoring fuel level sensor resistor card values.
The quantity of Ethanol E85 in relation to the
quantity of unleaded fuel contained in the fuel tank
at any one time is not monitored at the fuel tank.
The Ethanol percentage volume can only decrease
from its maximum 85% (pure Ethanol
E85), to zero
(1 00% unleaded fuel).
The fuel charging system compensates for the
changes in fuel composition using the signal
received by the power train control module (PCM)
from the
H02s. The PCM adapts the fueling and
ignition calibrations to suit the current fuel tank
content composition.
Cold start
To overcome the problems relating to cold start
inherent with Ethanol E85 vehicles (temperatures
down to -29 degrees centigrade), a block heater
has been installed into the engine coolant system.
The block heater is located to the rear of the engine
under the exhaust manifold. The block heater is
fitted with a dedicated harness which terminates at an external plug connector fitted into the radiator
grill.
2006.0 Fiesta 1212006
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Fuel Charging and Controls - 2.OL
303-04B-7 Duratec-HE (M14) 303-04B-7
DIAGNOSIS AND TESTING
I
The block heater can be connected to an external Throttle body
power supply, which will pre-heat the engine
i coolant contained within the cylinder block. The
' heated coolant will radiate heat to the fuel rail,
which will warm the contained fuel. Sufficient
warmed fuel is stored in the fuel rail to allow the
engine to start and continue running correctly, until
the engine combustion generates sufficient heat
to maintain correct operating conditions.
Fuel rail
The throttle body on Ethanol E85 vehicles is the
same as non Ethanol E85 variants. This is a fully
electronic controlled and monitored component.
The PCM adapts to the wear characteristics of the
throttle plate. If a new throttle body is installed, it
is necessary to teach the values of the new throttle
body to the PCM. If installing a new throttle body,
follow the initialization procedure.
REFER to: Throttle Body
(303-04C, Removal and
Installation).
The fuel rail on Ethanol E85 vehicles is the same
' as non Ethanol E85 variants. The fuel rail function
is to supply a reservoir of fuel at equal pressure
for all four fuel injectors.
2006.0 Fiesta i212006 GI 65371 en
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Fuel Charging and Controls - 2.OL
303-048-1 0 Duratec-HE (M14) 303-04B-10
DIAGNOSIS AND TESTING
Symptom Possible Sources Action
Fuel rail fuel pressure sensor. Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
Fuel injectors. INSPECT
the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
I Incorrect valve timing. I CHECK the valve timing. I
Poor starting
Low cylinder compression.
Low fuel system pressure.
TEST the cylinder compres-
sion.
Check the fuel system pres-
sure.
REFER to: Fuel System Pres-
sure Check (31
0-OOA,
General Procedures).
Fuel system leak. CHECK the system for fuel
leak(s). REPAIR the system as
necessary.
Fuel system restriction. INSPECT the
fuel system.
INSTALL new components as
necessary. TEST the system
for normal operation.
I Fuel filter blocked. I INSTALL a new fuel filter. I
lncorrect engine oil.
Air
cleaner element blocked.
INSTALL a new engine oil filter
and engine oil.
INSTALL a new air cleaner
element.
lncorrect power steering fluid. DRAIN and REFILL the
power
steering system with the correct
fluid.
REFER to: Power Steering
System Flushing
- Vehicles
With: Electro-Hydraulic Power
Steering (EHPS) (21 1-00,
General Procedures).
2006.0 Fiesta 1212006 GI 65371 en
CKP sensor.
Engine coolant temperature
(ECT) sensor. Carry out a
full engine
diagnosis using the guided
diagnostic menu in WDS.
Carry out a full engine
diagnosis using the guided
diagnostic menu in WDS.
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Fuel Charging and Controls - 2.OL
303-04B-19 Duratec-HE (M14) 303-04B-19
DIAGNOSIS AND TESTING
White smoke
Possible Sources Action
Incorrect or contaminated fuel. CHECK for signs of contamina-
tion such as strange odors from
the fuel tank.
If contaminated fuel is found,
DRAIN the complete fuel
system. FLUSH the fuel system
through with clean gasoline.
REFER to: Fuel Tank Draining
(31
0-OOA, General Proced-
u res).
INSTALL a new fuel filter.
INSPECT the fuel injectors.
CLEAN the fuel injectors or
INSTALL a new set of injectors
as required only after the
checks have been carried out.
INSTALL a new fuel injection
supply manifold.
REFER to: Fuel Injection
Supply Manifold
(303-04C,
Removal and Installation).
Coolant in the combustion
chamber. CARRY OUT a cooling system
pressure test.
REFER to: Engine Cooling
(303-03C, Diagnosis and
Testing).
REMOVE the cylinder head.
INSPECT the cylinder head,
cylinder head gasket and
cylinder bores for wear or
damage. REFER to: Cylinder Head (303-
01
C, In-vehicle Repair).
2006.0 Fiesta 1212006 GI 65371 en
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303-0514 Accessory Drive . 303-05-4
DESCRIPTION AND OPERATION
Accessory Drive - 2.OL Duratec-HE (M14)
2.OL Duratec HE (M14) engine
,
Item Description
I 1 I Accessory drive belt 1
1 2 1 Power steering pump pulley I
1 3 1 Coolant pump pulley I
1 4 1 Air conditioning (AIC) compressor pulley I
1 5 1 Crankshaft pulley I
1 6 1 Accessory drive belt tensioner pulley I
1 7 1 Generator pulley I
2006.0 Fiesta 1212006 G421383en
8
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Accessorydrivebeltidlerpulley
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Engine Emission Control - 2.OL Duratec-HE
(MI41
REMOVAL AND INSTALLATION
Exhaust Gas Recirculation (EGR) Valve
1. Drain the cooling system.
For additional information, refer to: Cooling
Special
Tool(s) 3.
Remove the air cleaner intake tube.
System Draining, Filling and Bleeding
24003
(303-03 Engine cooling - 2.01 Duratec-HE
(M14), General Procedures).
4. Using the special tool, disconnect the
2. Remove the air cleaner outlet pipe.
radiator upper coolant hose from the coolant
outlet connector.
Removerllnstaller, Coolant
Hose Clamp
303-397
5. Remove the components in the order
indicated in the following
illustration(s) and
table(s).
2006.0 Fiesta 1212006 G421887en
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