•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
Do not use cleaning solvents, bleach or dye on the vehicle’s seat
belts, as these actions may weaken the belt webbing.
LEATHER SEATS (IF EQUIPPED)
Your leather seating surfaces have a clear, protective coating over the
leather.
•To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl
Cleaner (ZC-11–A). Dry the area with a soft cloth.
•To help maintain its resiliency and color, use the Motorcraft Deluxe
Leather Care Kit (ZC-11–D), available from your authorized dealer.
•Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based
leather conditioners. These products may cause premature wearing of
the clear, protective coating.
UNDERBODY
Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.
FORD CAR CARE PRODUCTS
Your vehicle’s dealer has many quality products available to clean your
vehicle and protect its finishes. These quality products have been
specifically engineered to fulfill your automotive needs; they are custom
designed to complement the style and appearance of your vehicle. Each
product is made from high quality materials that meet or exceed rigid
specifications. For best results, use the following products or products of
equivalent quality:
Motorcraft Bug and Tar Remover (ZC-42)
Motorcraft Car Care Kit (ZC-26)
Motorcraft Car Wash (Canada only) (CXC-21)
Motorcraft Custom Bright Metal Cleaner (ZC-15)
Motorcraft Custom Clear Coat Polish (ZC–8–A)
Motorcraft Custom Vinyl Protectant (U.S. only) (ZC-40-A)
Motorcraft Dash and Vinyl Cleaner (ZC-38–A)
2007 F-650/750(f67)
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Cleaning
163
Follow the periodic lubrication procedures and regular inspection
intervals as outlined. Have your dealer or service center inspect your
vehicle at least once a year. Remember that regular maintenance and
replacement of worn components will usually prevent serious problems
from developing later.
Making modifications to various parts, components and systems
of the vehicle, such as brake and steering systems can adversely
affect the quality, reliability and operation of your vehicle and could
result in property damage, personal injury or death. Such modifications
must be avoided.
The lubrication intervals present a good opportunity to inspect the
vehicle. It is suggested that the various points listed herein be checked
at the lubrication or other recommended intervals.
Failure to properly perform maintenance and servicing
procedures could result in vehicle damage, personal injury or
death.
If the owner/operator of the vehicle is a skilled technician and intends on
performing the vehicle maintenance and service, he is strongly urged to
purchase a service manual.
Take care when performing any maintenance, system check or
service on your vehicle. Some of the materials may also be
hazardous if used, serviced or handled improperly and could result in
property damage, personal injury or death.
Air conditioning system checks
Have your air conditioning system checked each spring. The refrigerant
charge, cleanliness of the condenser-evaporator cores and belt condition
are essential to air conditioning performance.
When the air conditioning system is being used daily, remove the fresh
air filter (if equipped) once each season and check for dirt, lint, etc.
Replace the filter if necessary. Vehicles operating in unusually dusty
conditions may require inspecting and replacing the fresh air filter more
often.
Front axle - general service information
Maintaining the front axle alignment to specifications is very important
and should only be performed by a qualified technician. Toe-in
adjustment is particularly important with radial tires.
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Maintenance and Specifications
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Check every oil change (Oil change interval for the 6.0L Power
Stroke engine is 10,000 miles [16,000 km]; (refer to the
Caterpillar and Cummins service manuals for instructions and
information)
Engine systemCheck the engine cooling system -
hoses, clamps and protection*.
Inspect the drive belts.
Exhaust systemInspect the entire exhaust system
(including the inlet pipe(s),
muffler(s), outlet pipe(s), clamps and
fasteners) for holes, leakage,
breakage, corrosive damage and
separation from other components.
Adjust, service or replace with the
same or the equivalent part. (Also a
noise emission control service).
Suspension systemTighten the front and rear spring
U-bolts to the specified torque.
Driveline and rear axle
systemLubricate the U-joints and the slip
yoke.
Brake systemLube the air brake foot control valve,
hinge and roller.
Inspect the drum brake linings
through the inspection holes.
Lubricate the brake camshafts (air
brakes only).
Lubricate the brake slack adjuster (air
brakes only).
Lubricate rear caliper slide rails.
Inspect the disc brake pads and the
piston boots (hydraulic brakes only).
Clutch systemLubricate the clutch release cross
shaft and all linkages.
Check the clutch fluid.
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USA(fus)
Scheduled Maintenance Guide
240
6.0 Power Stroke Engine
ComponentMiles (x 1000) 10 20 30 40 50 60 70 80 90 100 110 120
Kilometers (x 1000) 16 32 48 64 80 96 112 128 144 160 176 192
Hours 350 700 1050 1400 1750 2100 2450 2800 3150 3500 3850 4200
Months 6 12 18 24 30 36 42 48 54 60 66 72
Change engine oil and filter
(1)
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
(2)
••••••••••••
Change fuel filter
(2,3)
••••••
Measure air intake restriction
(4,5)
••••••
Service the cooling system•
Inspect electrical system (Every 12 months,
100,000 miles [160,000 km] or 3,800 hours)••••••
Pressurize air induction system (every 12
months)••••••
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Scheduled Maintenance Guide
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6.0 Power Stroke Engine
ComponentMiles (x 1000) 130 140 150 160 170 180 190 200 210 220 230 250
Kilometers (x 1000) 208 224 240 256 272 288 304 320 336 352 368 384
Hours 4550 4900 5250 5600 5950 6300 6650 7000 7350 7700 8050 8400
Months 78 84 90 96 102 108 114 120 126 132 138 144
Change engine oil and filter
(1)
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
(2)
••••••••••••
Change fuel filter
(2,3)
••••••
Measure air intake restriction
(4,5)
••••••
Service the cooling system•••
Inspect electrical system (Every 12 months,
100,000 miles [160,000 km] or 3,800 hours)••••••
Pressurize air induction system (every 12
months)••••••
1If fuel is more than 0.05% but less than 1.0% sulfur, change oil at 75% of regular interval. If 1.0%
or higher, change oil at 50% of scheduled interval.2If refueling source is prone to water contamination, also clean the fuel filter pre-strainer.3Change according to transfer pump minimum specifications.4Service air filter as required.5Refer to PCED manual for specification.
2007 F-650/750(f67)
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Scheduled Maintenance Guide
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A
Air conditioning ..........................50manual heating and air
conditioning system .................50
Air suspension ...................119–120
Anti-lock brake system
(see Brakes) ..............................117
Audio system
(see Radio) ................32, 34, 38, 43
Automatic transmission ............121 fluid, adding ............................198
fluid, checking ........................198
fluid, refill capacities ..............228
fluid, specification ..................214
Auxiliary power point .................59
Axle ............................130, 167, 204 lubricant specifications ..........214
refill capacities ........................227
B
Battery .......................................179 charging system warning
light ............................................22
jumping a disabled battery ....148
servicing ..................................268
voltage gauge ............................27
BeltMinder .................................79
Brakes ..........................99, 104, 168 adjustment ..............................170
anti-lock ...........................117–118
anti-lock brake system (ABS)
warning light .....................22, 118
brake warning light ..................22
fluid, checking and
adding ..............................170, 196
fluid, specifications .................214
parking ....................100, 106, 171
Bulbs ............................................54 C
Catalytic converter
(see Emission control) .............171
CD-single premium .....................32
Cell phone use ..............................7
Child safety restraints ................84
child safety belts ......................84
Child safety seats ........................86 attaching with tether straps ....90
in front seat ..............................88
in rear seat ................................88
tether anchorage hardware .....90
Child safety seats - booster
seats .............................................84
Cleaning your vehicle chrome and aluminum
parts .........................................161
engine compartment ..............161
exterior ....................................163
instrument panel ....................162
interior .....................................162
interior trim ............................162
plastic parts ............................161
washing ....................................160
waxing .....................................160
wheels ......................................161
Climate control (see Air
conditioning or Heating) ......49–50
Clutch ................................123, 197 adjusting ..................................197
fluid ..........................................197
operation while driving ..........124
specifications ..........................214
Controls power seat .................................71
Coolant ......................................181 checking and adding ......181–182
disposal ....................................184
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Index
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engine oil pressure gauge ........27
fuel gauge ..................................27
odometer ...................................27
speedometer .............................27
tachometer ................................27
trip odometer ............................27
H
Hazard flashers .........................141
Headlamps ...................................52 aiming ........................................53
daytime running lights .............52
high beam .................................52
warning chime ..........................22
Heating ..................................49–50 heater only system ...................49
manual heating and air
conditioning system .................50
Hood ..........................................173
I
Ignition .........................................91 chime .........................................22
Infant seats
(see Safety seats) .......................86
Instrument panel cleaning ...................................162
lighting up panel and
interior .......................................53
J
Jump-starting your vehicle ......148
K
Keys key in ignition chime ...............22
positions of the ignition ...........91 L
Lamps
bulb replacement
specifications chart ..................54
cargo lamps ...............................53
daytime running light ...............52
headlamps .................................52
high beams ................................52
instrument panel, dimming .....53
interior lamps ...........................54
replacing bulbs ...................54–57
Lane change indicator
(see Turn signal) ........................53
Lights, warning and indicator ....22 air suspension ...........................22
anti-lock brakes (ABS) ....22, 118
brake ..........................................22
charging system ........................22
safety belt .................................22
service engine soon ..................22
traction control off ...................22
turn signal indicator .................22
Lubricant specifications ...........214
M
Manual transmission .................125 lubricant specifications ..........214
Mirrors .........................................61 fold away ...................................63
heated ........................................62
side view mirrors (power) .......61
O
Odometer .....................................27
P
Paint chips, repairing ...............160
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Index
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Parking brake ....................100, 106warning light .............................22
Power door locks ........................67
Power mirrors .............................61
Power point .................................59
Power steering ..........................173 fluid, checking and adding ....195
fluid, refill capacity ................228
fluid, specifications .................214
Power Take-Off (PTO) operation .................................128
Power Windows ...........................59
R
Radio ..........................32, 34, 38, 43
Relays ........................................142
Remote entry system locking/unlocking doors ...........67
Roadside assistance ..................140
S
Safety belts
(see Safety restraints) .........74–76
Safety defects, reporting ..........159
Safety restraints ....................74–76 BeltMinder ..............................79
cleaning the safety belts ..........78
extension assembly ..................78
for adults .............................75–76
for children .........................83–84
lap belt ......................................76
warning light and chime ....22, 79
Safety seats for children ............86
Scheduled Maintenance
Guide .........................................231 Coolant Change Record .........269 General Maintenance
Information .............................231
Seat belts
(see Safety restraints) ...............74
Seats ............................................68 child safety seats ......................86
heated ........................................73
Special notice ................................6
Specification chart,
lubricants ...................................214
Speed control ..............................63
Speedometer ...............................27
Starting your vehicle ..................91 jump starting ..........................148
preparing to start your
vehicle .......................................91
Steering .....................................172
Steering wheel controls ................................58, 63
tilting .........................................58
Suspension ................119–120, 201
T
Tachometer .................................27
Temperature control
(see Climate control) ...........49–50
Tires checking the pressure ............210
Towing wrecker ....................................152
Traction control off light ......................................22
Transmission .....................121, 125 automatic operation ...............121
fluid, checking and adding
(automatic) .............................198
2007 F-650/750 (f67)
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USA (fus)
Index
274