
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal identifies engine displacement and gives some tune up
specifications.
Please consult yourWarranty Guidefor complete emission warranty
information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the
indicator illuminates, the OBD-II system has detected a malfunction.
Temporary malfunctions may cause the
indicator to illuminate.
Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water – the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the
indicator should stay off
the next time the engine is started. A driving cycle consists of a cold
engine startup followed by mixed city/highway driving. No additional
vehicle service is required.
If the
indicator remains on, have your vehicle serviced at the first
available opportunity. Although some malfunctions detected by the
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OBD-II may not have symptoms that are apparent, continued driving
with the
indicator on can result in increased emissions, lower fuel
economy, reduced engine and transmission smoothness, and lead to more
costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the
indicator is on or not working properly (bulb is burned
out), or if the OBD-II system has determined that some of the emission
control systems have not been properly checked. In this case, the vehicle
is considered not ready for I/M testing.
If the
indicator is on or the bulb does not work, the vehicle may
need to be serviced. Refer to the On board diagnostics (OBD-II)
description in theMaintenance and Specificationschapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the ON position
for 15 seconds without cranking the engine. If the
indicator blinks
eight times, it means that the vehicle is not ready for I/M testing; if
the
indicator stays on solid, it means that the vehicle is ready for
I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by 20
minutes of stop-and-go driving with at least four 30 second idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
Check the power steering fluid. Refer toscheduled maintenance
informationfor the service interval schedules. If adding fluid is
necessary, use only MERCONAT F.
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MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine 4.6L 3V V8 engine
Air filter element FA-1695 FA-1780
Fuel filter FG-1083 FG-1083
Battery BXT-65-650 BXT-65-650
Oil filter FL-820S FL-820S
PCV valve
1
Spark plugs2
1
The PCV valve is a critical emission component. It is one of the items
listed inscheduled maintenance informationand is essential to the
life and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Brake fluidFill to line on
reservoirMotorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1 or PM-1-C /
ESA-M6C25-A or
WSS-M6C62-A
Body hinges, latches,
door striker plates and
rotors, seat tracks, fuel
filler door hinge and
spring, hood latch,
auxiliary latch, seat
tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Door weatherstrips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Lock cylinders —Motorcraft Penetrating
and Lock LubricantXL-1 /
None
Driveshaft, slip spline,
universal joints
—Premium Long-Life
GreaseXG-1-C /
ESA-M1C75-B Transfer case Front
Output Slip Shaft
(4WD)
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Item CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Fuel tank22.5 gallons
(85.2L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only have the API
Certification mark and meet the requirements of Ford specification WSS-M2C929-A (4.0L) or
WSS-M2C930-A (4.6L).3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be
checked by a qualified technician.4Automatic transmissions that require MERCONV should only use MERCONV fluid or fluid that
is specified dual usage MERCON/ MERCONV. Refer toscheduled maintenance informationto
determine the correct service interval. Use of any fluid other than the recommended fluid may
cause transmission damage.5Automatic transmissions that require MERCONSP should only use MERCONSP fluid. Use of a
dual usage fluid in an automatic transmission requiring MERCONSP may cause transmission
damage. Refer toscheduled maintenance informationto determine the correct service interval.
Use of any fluid other than the recommended fluid may cause transmission damage.
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ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L 3V V8
engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
Ignition system EDIS Coil on Plug
Spark plug gap 0.052–0.056 inch
(1.32–1.42 mm)0.040–0.050 inch
(1.02–1.27 mm)
1
Compression ratio 9.7:1 9.8:11Spark plug gap is not adjustable
Engine drivebelt routing
•4.0L V6 Engine
•4.6L V8 Engine
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Engine oil ..................................300
checking and adding ..............300
dipstick ....................................300
filter, specifications ........303, 328
recommendations ...................303
refill capacities ........................329
specifications ..........................329
Exhaust fumes ..........................222
F
Fail safe cooling ........................312
Floor mats .................................107
Fluid capacities .........................329
Foglamps .....................................53
Four-Wheel Drive vehicles .......240
driving off road .......................242
indicator light .........................241
preparing to drive your
vehicle .....................................230
Fuel ............................................313
calculating fuel
economy ......................82, 94, 319
cap ...........................................316
capacity ...................................329
choosing the right fuel ...........317
comparisons with EPA fuel
economy estimates .................322
detergent in fuel .....................318
filling your vehicle
with fuel ..................313, 316, 319
filter, specifications ........313, 328
fuel pump shut-off switch .....252
improving fuel economy ........319
octane rating ...................317, 333
quality ......................................318
running out of fuel .................318
safety information relating
to automotive fuels ................313
Fuses ..................................253, 255G
Garage door opener ....................65
Gas cap (see Fuel cap) ............316
Gas mileage
(see Fuel economy) .................319
Gauges .........................................18
GAWR
(Gross Axle Weight Rating)
calculating ...............................211
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................211
H
Hazard flashers .........................252
Head restraints .........................127
Headlamps ...................................53
aiming ........................................55
bulb specifications ....................58
daytime running lights .............54
flash to pass ..............................54
high beam .................................54
turning on and off ....................53
Heating
heating and air
conditioning system ...........45, 47
Homelink wireless control
system ..........................................77
Hood ..........................................296
How to get going ........................21
I
Ignition ...............................219, 333
Illuminated visor mirror .............64
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Index
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