2007 FIAT DOBLO clutch

2
VERY IMPORTANT!
K

U
REFUELLING
Petrol engines:only refuel with unleaded petrol with octane rating (RON) not less than 95.
Diesel engines: refuel diesel engine vehicles with diesel fuel for motor vehicles meeting EN590 European Spec-
ifications only.
The use of other products or mixtures may irreparably damage the engine with invalidation of the warranty due
to the damage caused.
STARTING THE ENGINE
Make sure that the handbrake is up. Put the gearbox in neutral. Press the clutch pedal fully without pressing
the accelerator. At this point:
petrol engines: turn the ignition key to AVV and release it as soon as the engine starts.
diesel engines:turn the ignition key to MARand wait for the warning lights ¢(Y) and mto go off; turn
the ignition key to AVV and release it as soon as the engine has started.
PARKING ON FLAMMABLE MATERIAL
The catalytic converter develops high temperature during operation, Do not park the vehicle on grass, dry
leaves, pine needles or other flammable material: fire hazard.
RESPECTING THE ENVIRONMENT
The vehicle is equipped with a system for continuously monitoring emissions control system components to
ensure environmental-friendlier running.

106DRIVING YOUR VEHICLE
ENGINE
STARTING3)Press the clutch pedal fully down,
without pressing the accelerator.
4) Turn the ignition key to AVV
and let it go the moment the engine
starts.
If the engine does not start at the
first attempt, return the ignition key
to STOPbefore trying to start the
engine again.
If the warning lights ¢(Y) and U
stay on when the ignition key is at
MAR, turn the key to STOPand
then to MARagain; if the warning light
stays on, try with the other keys pro-
vided.
If you are still unable to start the en-
gine, perform the emergency start-up
procedure (see section “In an emer-
gency”) and go to a Fiat Dealership.
IMPORTANTNever leave the ig-
nition key at MARwhen the engine is
off.HOW TO START DIESEL
VERSIONS
1) Ensure that the handbrake is up.
2)Put the gear lever into neutral.
3)Turn the ignition key to MAR. In-
strument panel warning lights U, m
and ¢(Y) will come on.
4)Wait for warning lights Uand ¢
(Y) to turn off.
5) Wait for the instrument panel
warning light mto go out. The hot-
ter the engine is, the quicker this will
happen.
6)Press the clutch pedal down to
the floor without touching the accel-
erator.
7) Turn the key to AVVimmedi-
ately after the mwarning light goes
out. If you wait to long, you will lose
the benefit of the work done by the
glow plugs.
D D
R R
I I
V V
I I
N N
G G
Y Y
O O
U U
R R
V V
E E
H H
I I
C C
L L
E E
It is dangerous to let the
engine run in a garage or
other closed area. The
engine consumes oxygen and
gives off carbon dioxide, carbon
monoxide and other poisonous
fumes.
Do not touch the high
voltage cables (spark plug
leads) when the engine is
running.
STARTING PROCEDURE FOR
PETROL VERSIONS
1) Ensure that the handbrake is up.
2)Put the gear lever into neutral.

109DRIVING YOUR VEHICLE
HOW TO USE
THE GEARS
Press the clutch fully before shifting
the gear stick into one of the positions
shown in the diagram in fig. 2(the di-
agram is also on the gear lever knob).
IMPORTANTOnly engage the re-
verse gear when the vehicle is com-
pletely stationary. With the engine
running, wait for at least 2 seconds
with the clutch pedal pressed to avoid
damaging the gears and scratching.To engage reverse (R) from neutral:
– shift the lever to the right and back.
For version 1.4
8Vand 1.6 16V, to en-
gage reverse (R) from neutral, raise
collar A-fig. 3set under the knob and
move the lever rightwards and then
backwards at the same time.
fig. 2
F0A0103b
fig. 3
F0A0422b
You must press the
clutch fully down to
change gear properly. It is
therefore essential that there is
nothing under the pedals. Make
sure that mats are lying flat and
do not get in the way of pedals.

DRIVING STYLE
Starting
Do not warm the engine when the
vehicle is stationary or at high or low
revs: in this way the engine will warm
up gradually increasing consumption
and emissions. You should drive off
slowly straight away avoiding high revs
so that the engine will warm up more
quickly.
Unnecessary actions
Avoid revving the engine when
stopped at traffic lights or before
switching off the engine and avoid dou-
bling the clutch as these actions have
no purpose of modern vehicles and
serve only to increase consumption
and pollution.
Gear selection
As soon as the traffic and road con-
ditions allow it, shift to a higher gear.
Using a lower gear to liven up accel-
eration greatly increases consumption.
In the same way, improper use of the
higher gears will increase consump-tion, emissions and wear and tear on
the engine.
Top speed
Fuel consumption increases consid-
erably as speed increases. For exam-
ple, when accelerating from 90 to 120
km/h, fuel consumption increases up
to approximately +30%. Your speed
should be kept as even as possible and
superfluous braking and acceleration
avoided as this increases both con-
sumption and emissions. A “smooth”
driving style should be adopted by at-
tempting to anticipate manoeuvres to
avoid imminent danger and to keep a
safe distance from the vehicle in front
to avoid braking sharply.
Acceleration
Accelerating violently increasing the
revs will greatly effect consumption
and emission: acceleration should be
gradual and not exceed the maximum
torque.CONDITIONS OF USE
Cold starting
Frequent cold starting will not enable
the engine to reach optimal running
temperature. It follows, therefore, that
consumption will be higher (from +15
to +30% in towns) as will the pro-
duction of toxic emissions.
Traffic situations and road
conditions
Heavy traffic and higher consumption
are synonymous: for example, when
driving slowly with frequent use of
lower gears or in towns where there
are numerous traffic lights.
Also twisting roads, mountain roads
and rough road surfaces pay a heavy toll
on consumption.
Traffic hold-ups
During prolonged stops (traffic lights,
level crossings, etc.) the engine should
be switched off.
111DRIVING YOUR VEHICLE

160VEHICLE MAINTENANCE
Prevent brake fluid,
which is highly corrosive,
from coming into contact
with painted parts. Should it hap-
pen, immediately wash with wa-
ter.
Check that fluid contained in tank is
at maximum level. If fluid has to be
added, it is suggested to use the brake
fluid in table "Fluids and lubricants"
(see chapter "Technical characteris-
tics"). At plug opening, pay maximum
attention in order to prevent any im-
purities from entering the tank.
For topping up, always use a funnel
with integrated filter with mesh equal
to or lower than 0.12 mm.
fig. 14
F0A0126b
POWER STEERING FLUID
fig. 13
The oil level with the vehicle on lev-
el ground and engine cold should be
included between the references MIN
and MAXon the reservoir.
When the oil is hot, the level can ex-
ceed the reference line MAX.
When topping up (where necessary)
make sure that the oil has the same
specifications as the oil in the system.Do not travel with the
windscreen washer reser-
voir empty. The wind-
screen washer is fundamental for
improving visibility.
fig. 13
F0A0261b
Do not let the power
steering fluid come into
contact with hot engine
parts. It catches fire very easily.
Oil consumption is ex-
tremely low. If the oil lev-
el needs topping up again
a s short period of time, have the
system checked for leakage at a
Fiat Dealership.
BRAKE/HYDRAULIC
CLUTCH FLUID fig. 14-15
Check that the level of the fluid in the
reservoir is at the maximum.
Use DOT 4 fluid only for topping up.
We recommend TUTELA TOP 4
that the braking system was originally
filled with.

182TECHNICAL SPECIFICATIONS
TRANSMISSION
CLUTCH
Hydraulic, self-adjusting external
control.
GEARBOX
Five forward gears and reverse with
synchromesh for front gear engage-
ment.
Cyclical gear reduction and differen-
tial assembly incorporated in the gear-
box.
Drive transmission to the front
wheels by means of drive shafts con-
nected to the differential assembly and
the wheels with CV joints.
BRAKES
SERVICE AND
EMERGENCY BRAKES
Front:
– disc, floating shoe, self-ventilated.
Rear:
– drum, self-centring callipers.
Crossed hydraulic circuit control.
Vacuum brake booster.
ABS system with four sensors and
EBD.
Automatic take-up of friction liner
wear.
Lacking the ABS, there is the brake
force distributor that acts on rear
brake circuit according to load on rear
axle
HANDBRAKE
Controlled by a lever, it works me-
chanically on the rear brake shoes.
SUSPENSIONS
FRONT
Independent wheel, McPherson sus-
pension with steel wishbones an-
chored to an auxiliary crossmember.
Coil springs and sway bar.
Double acting telescopic hydraulic
shock absorbers.
REAR
Stiff axle with wishbones.
Double acting telescopic hydraulic
shock absorbers.
Sway bar in Fiat Doblò Passengers
Transport versions.

203TECHNICAL SPECIFICATIONS203
Use
Lubricants and greases
for transmission
Brake fluids
Radiator
antifreeze
Diesel fuel additive
Windscreen/
rear window
washer fluid
(*) IMPORTANT Do not top up or mix with fluids having characteristics different from those specified.
(❑) For particularly hard climate conditions, we recommend use of a 60% PARAFLU UP and 40% demineralized water mixture.
Specifications of the lubricants and fluids to
use for best vehicle operation
Oil SAE 75W-80 EP that passes API GL-5 and MIL-L-
2105D LEV specifications
Oil type ATF DEXRON II D LEV, SAE 10 W
Synthetic fluid, FMVSS n° 116 DOT 4, ISO 4925,
SAE J-1703, CUNA NC 956-01
Red protective with antifreeze action, based on
inhibited monoethylen glycol with organic formula based
on O.A.T,
That passes CUNA NC 956-16, ASTM D 3306
specifications
Diesel fuel additive
Mixture of alcohol and surfactants CUNA NC 956-II
Fluids and lubricants
recommended
TUTELA CAR
ZC 75 Synth
TUTELA GI/E
TUTELA TOP 4
PARAFLU UP
TUTELA DIESEL ART
TUTELA
PROFESSIONAL SC
35
Applications
Mechanical gearbox
and differentials
Hydraulic power
steering
Hydraulic brakes and
clutch controls
Radiator antifreeze
proportion:
50% distilled water and
50% PARAFLU UP (❑)
To be mixed with
diesel fuel
(25 cm
3for 10 litres)
To be used diluted or
undiluted

208INDEX
I I
N N
D D
E E
X X
- recharging ................................ 144
- replacing ................................... 164
Bodywork
- maintenance ............................ 171
- version codes .......................... 176
Bodywork paint plate .................. 175
Bonnet ............................................ 85
Boot
- anchoring the load .................. 84
- extending .................................. 80
- opening and closing ................ 79
Boot light........................................ 134
Brake fluid level ............................ 160
Brake lights .................................... 134
Brakes
- fluid level ................................... 160
- service and emergency .......... 181
Bulb (replacement) ...................... 130
- bulb types.................................. 131
- general instructions ................ 130
Capacities ..................................... 200Catalytic converter
(oxidising) .................................... 104
Catalytic converter
(three way) .................................. 104
Ceiling light .................................... 66
- control ....................................... 67
- replacement.............................. 137
Cellular telephone setup ............ 99
Central side windows ................. 72
Checking the levels ...................... 154
Child lock
(device)......................................... 77
Cigar lighter ................................. 70
Clutch ............................................ 182
- fluid level .................................. 160
CO
2emissions at exhaust ......... 205
Containing running costs and
pollution ....................................... 110
Control buttons ........................... 68
Dashboard................................... 21
Demisting
- electric mirrors ....................... 61
- front side windows ................. 60
ABS .............................................. 89
Accessories purchased
by the owner .............................. 100
- installation of
electric/electronic devices .... 100
- radio transmitters and
cellular telephones .................. 100
Air filter
- replacement ............................ 162
Air recirculation ........................... 61
Air vents ......................................... 58
Airbags (front and side) .............. 91
- general warnings...................... 94
- passenger airbag manual
deactivation .............................. 93
Annual inspection schedule ....... 152
Ashtray
- front ........................................... 71
At the filling station ..................... 102
Battery
- fluid level (electrolyte) .......... 163
- jump starting ............................ 144