2007 DODGE RAM 2500 DIESEL cooling

CAUTION!
Mixing of coolants other than specified HOAT en-
gine coolants, may result in engine damage and may
decrease corrosion protection. If a non-HOAT cool-
ant is introduced into the cooling system in an
emergency, it should be replaced with the specified
coolant as soon as possible.
Do not use plain water alone or alcohol base engine
coolant (antifreeze) products. Do not use additional
rust inhibitors or antirust products, as they may not
be compatible with the radiator engine coolant and
may plug the radiator.
This vehicle has not been designed for use with
Propylene Glycol based coolants. Use of Propylene
Glycol based coolants is not recommended.
Adding Coolant
Your vehicle has been built with an improved engine
coolant that allows extended maintenance intervals. This
coolant can be used up to 5 Years or 100,000 miles before
replacement. To prevent reducing this extended mainte-
nance period, it is important that you use the same
coolant throughout the life of your vehicle. Please review
these recommendations for using Hybrid Organic Addi-
tive Technology (HOAT) coolant.
When adding coolant, a minimum solution of 50% rec-
ommended Mopar Antifreeze/ Coolant 5 Year/100,000
Mile Formula HOAT (Hybrid Organic Additive Technol-
ogy), or equivalent, in water should be used. Use higher
concentrations (not to exceed 70%) if temperatures below

34°F (
37°C ) are anticipated.
Use only high purity water such as distilled or deionized
water when mixing the water/engine coolant solution.
404 MAINTAINING YOUR VEHICLE

The use of lower quality water will reduce the amount of
corrosion protection in the engine cooling system.
Please note that it is the owner’s responsibility to main-
tain the proper level of protection against freezing ac-
cording to the temperatures occurring in the area where
the vehicle is operated.
NOTE: Mixing coolant types will decrease the life of the
engine coolant and will require more frequent coolant
changes.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
coolant, and to insure that coolant will return to the
radiator from the coolant recovery bottle.
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
WARNING!
•The warning words “DO NOT OPEN HOT” on
the cooling system pressure cap are a safety pre-
caution. Never add coolant when the engine is
overheated. Do not loosen or remove the cap to
cool an overheated engine. Heat causes pressure
to build up in the cooling system. To prevent
scalding or injury, do not remove the pressure cap
while the system is hot or under pressure.
•Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or
engine damage may result.
MAINTAINING YOUR VEHICLE 405
7

•Do not overfill the coolant recovery bottle.
•Check coolant freeze point in the radiator and in the
coolant recovery bottle. If antifreeze needs to be
added, contents of coolant recovery bottle must also be
protected against freezing.
•If frequent coolant additions are required, or if the
level in the coolant recovery bottle does not drop when
the engine cools, the cooling system should be pres-
sure tested for leaks.
•Maintain coolant concentration at 50% HOAT engine
coolant (minimum) and distilled water for proper
corrosion protection of your engine which contains
aluminum components.
•Make sure that the radiator and coolant recovery
bottle overflow hoses are not kinked or obstructed.
•Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean, also.
•Do not change the thermostat for summer or winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory coolant performance, poor gas
mileage, and increased emissions.
Fan
Inspection
Check the fan for cracks and bent or broken blades. If any
of these conditions exist, you must replace the fan. Make
sure it is securely mounted.
NOTE: This service procedure must be performed by a
trained service technician. Make arrangements with your
authorized Dodge Truck Dealer for this inspection.
MAINTAINING YOUR VEHICLE 407
7

Charge Air Cooler (Inter-Cooler)
The charge air cooler is positioned between the radiator
and the air conditioner condenser. Air enters the engine
through the air cleaner and passes through the turbo-
charger where it is pressurized. This pressurized air
rapidly reaches high temperature. The air is then directed
through a hose to the charge air cooler and through
another hose to the intake manifold of the engine. The air
entering the engine has been cooled by about 50 to 100
degrees Fahrenheit. This cooling process enables more
efficient burning of fuel resulting in fewer emissions.
To guarantee optimum performance of the system, keep
the surfaces of the charge air cooler, condenser and
radiator clean and free of debris. Periodically check the
hoses leading to and from the charge air cooler for cracks
or loose clamps resulting in loss of pressure and reduced
engine performance.
Hoses And Vacuum/Vapor Harnesses
Inspect surfaces of hoses and nylon tubing for evidence
of heat and mechanical damage. Hard or soft spots,
brittle rubber, cracking, tears, cuts, abrasions, and exces-
sive swelling indicate deterioration of the rubber.
Pay particular attention to those hoses nearest to high
heat sources such as the exhaust manifold. Inspect hose
routing to be sure hoses do not come in contact with any
heat source or moving component which may cause heat
damage or mechanical wear.
Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
408 MAINTAINING YOUR VEHICLE

•EXHAUST SYSTEM
Removal or rendering inoperative exhaust system
components including the muffler or tailpipe.
•ENGINE COOLING SYSTEM
Removal or rendering inoperative the fan clutch.
Removal of the fan shroud.
Noise Emission Warranty
The manufacturer warrants that this vehicle as manufac-
tured by the manufacturer, was designed, built and
equipped to conform at the time it left the manufacturer’s
control with all applicable U.S. EPA Noise Control Regu-
lations. This warranty covers this vehicle as designed, built and
equipped by the manufacturer, and is not limited to any
particular part, component or system of the vehicle
manufactured by the manufacturer. Defects in design,
assembly or in any part, component or system of the
vehicle as manufactured by the manufacturer, which, at
the time it left the manufacturer’s control, caused noise
emissions to exceed Federal standards, are covered by
this warranty for the life of the vehicle.
MAINTAINING YOUR VEHICLE 419
7

3. Pull the bulb straight out from the socket.
4. Reverse procedure for installation of bulbs and hous-
ing.
Side Marker Lights (Dual Rear Wheels)
1. Push rearward on the side marker light assembly.
2. Pull the entire assembly from the fender. 3. Turn socket
14turn counterclockwise and remove from
assembly to access the bulb.
4. Pull bulb straight out from socket.
5.
Reverse procedure for installation of bulbs and housing.
FLUID CAPACITIES
FLUID CAPACITIES U.S. Metric
Fuel
2500 Shortbed Models 34 gal. 128L2500 Longbed Models 35 gal. 132L
3500 Shortbed Models 34 gal. 128L 3500 Longbed Models 35 gal. 132L
Engine Oil 5.9L Diesel Engine I-6 12.0 qts. 11.4L
Cooling System 5.9L Diesel Engine I-6 7 gal. 26.5L
MAINTAINING YOUR VEHICLE 445
7

CD (Compact Disc) Player............190,198,211
Cellular Phone .......................... 87
Center High Mounted Stop Light ............ 440
Center Lap Belts ......................... 42
Center Seat Storage Compartment .........159,160
Certification Label ....................... 323
Charge Air Cooler ....................... 408
Chart, Tire Sizing ........................ 297
Check Engine Light (Malfunction Indicator Light) . 183
Child Restraint ........................ 57,58
Child Restraint Tether Anchors .............62,66
Child Seat ............................ 58,65
Cigar Lighter ........................... 154
Cleaning Wheels ............................. 424
Climate Control ......................... 234
Clock ..................... 187,192,200,213,226
Clutch Linkage Maintenance ................ 411
Compact Disc (CD) Maintenance ............. 233 Compact Spare Tire
...................... 308
Compass ........................... 140,141
Compass Calibration ..................... 141
Compass Variance ....................... 142
Computer, Trip/Travel .................... 137
Console, Overhead ....................... 136
Contract, Service ........................ 472
Coolant Pressure Cap (Radiator Cap) .......... 405
Cooling System ......................... 401
Adding Coolant (Antifreeze) .............. 404
Coolant Capacity ...................... 445
Coolant Level ................... 401,402,406
Disposal of Used Coolant ................ 406
Drain, Flush, and Refill .................. 403
Inspection ........................... 406
Points to Remember .................... 406
Pressure Cap ......................... 405
Radiator Cap ......................... 405
Selection of Coolant (Antifreeze) .........403,446
480 INDEX

Tow Hooks.......................... 371
Towing ............................. 372
Emission Control System Maintenance ......... 450
Engine ............................... 378
Air Cleaner .......................... 389
Block Heater ....................... 254,261
Break-In Recommendations ................ 71
Compartment ......................... 378
Coolant (Antifreeze) .................... 446
Cooling ............................. 401
Data Plate ........................... 380
Identification ......................... 378
Idling .............................. 263
Jump Starting ......................... 367
Oil .............................. 383,446
Oil Synthetic ......................... 262
Runaway ............................ 317
Temperature Gauge ..................... 181
Event Data Recorder ...................... 56 Exhaust Gas Caution
................73,172,401
Exhaust System ................. 73,400,401,418
Exterior Lighting ........................ 124
Fan .................................. 407
Filters Engine Oil ..................... 383,386,446
Flashers Turn Signal .......................... 127
Flat Tire Stowage ..................... 356,366
Fluid, Brake ........................... 447
Fluid Capacities ......................... 445
Fluid Level Checks Brake ............................... 409
Manual Transmission ................... 412
Power Steering ........................ 397
Transfer Case ......................... 412
Fluids, Lubricants and Genuine Parts .......... 446
Fog Lights ....................... 126,185,436
482 INDEX