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Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
Dry with a soft tissue.
FUSES (INTEGRATED POWER MODULE)
An integrated Power Module is located in the engine
compartment near the battery. This center contains car-
tridge fuses and mini fuses. A description of each fuse
and component may be stamped on the inside cover
otherwise the cavity number of each fuse is stamped on
the inside cover that corresponds to the following chart.
Integrated Power Module Location
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Cavity Cartridge Fuse Mini
Fuse Description
1 20 Amp Yellow Power Outlet Console
2 20 Amp Yellow Cabin Compartment
Node (CCN) Door
Locks/Brake Trans-
mission Shift Inter-
lock (BTSI)
3 20 Amp Yellow Spare
4 20 Amp Yellow Spare
5 20 Amp Yellow Power Sunroof
6 10 Amp Red Occupant Classifica-
tion Module (OCM)/
VIST Fan/WastegateCavity Cartridge
Fuse Mini
Fuse Description
7 15 Amp Blue Reverse Lockout Sole-
noid Battery (SRT-10
Only)
8 10 Amp Red Heated Mirrors
9 30 Amp Pink Off Road Module
Power
10 5 Amp Orange Trx-Off Rd Pkg Sen
(Gas Engine Only)
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Cavity Cartridge Fuse Mini
Fuse Description
23 10 Amp Red Engine Control Mod-
ule (ECM)/Wireless
Control Module
(WCM)/HVC
24 20 Amp Blue Subwoofer Amplifier
(SRT-10 Only)
25 10 Amp Red Power Mirror
26 20 Amp Yellow Brake Switch/Center
High Mount Stop
Lamp (CHMSL)
27 40 Amp Green Power Seats
28 10 Amp Red Power Run/Start-
NCC/Wireless Con-
trol Module (WCM)/
ABS/RWALCavity Cartridge
Fuse Mini
Fuse Description
29 10 Amp Red Switches/EC Mirror/
Smart Bar
30 15 Amp Blue Spare
31 10 Amp Red PCM/Transfer Case
Brake
32 10 Amp Red HVAC/Ajustable
Pedals/Heated Seats
Switch LED/Exhaust
Brake
33 10 Amp Red Power-IGN Run Misc
34 10 Amp Red Spare
35 15 Amp Blue Cabin Compartment
Node (CCN) Illumi-
nation
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VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle’s battery:
•Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in the Integrated Power Module, located in the
engine compartment. The I.O.D. cavity includes a
snap-in retainer that allows the fuse to be discon-
nected, without removing it from the fuse block.
•The electronic shift transfer case should be placed in
the 4HI mode and kept in this position to minimize the
battery drain.
•As an alternative to the above steps you may, discon-
nect the negative cables from both batteries.
•Anytime you store your vehicle, or keep it out of
service (i.e. vacation) for two weeks or more, run the
air conditioning system at idle for about five minutes
in the fresh air and high blower setting. This will
insure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.
NOTE: When reinstalling the IOD fuse push firmly until
fully seated, the gages in the Instrument Cluster will do
a full sweep, when the ignition key is cycled to RUN. This
is a normal condition.
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3. Pull the bulb straight out from the socket.
4. Reverse procedure for installation of bulbs and hous-
ing.
Side Marker Lights (Dual Rear Wheels)
1. Push rearward on the side marker light assembly.
2. Pull the entire assembly from the fender. 3. Turn socket
1 4turn counterclockwise and remove from
assembly to access the bulb.
4. Pull bulb straight out from socket.
5.
Reverse procedure for installation of bulbs and housing.
FLUID CAPACITIES
FLUID CAPACITIES U.S. Metric
Fuel
2500 Shortbed Models 34 gal. 128L2500 Longbed Models 35 gal. 132L
3500 Shortbed Models 34 gal. 128L 3500 Longbed Models 35 gal. 132L
Engine Oil 5.9L Diesel Engine I-6 12.0 qts. 11.4L
Cooling System 5.9L Diesel Engine I-6 7 gal. 26.5L
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FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology) or equivalent.
Engine Oil For the proper quality and SAE Grade oil for your engine, refer to the section Maintenance Procedures.
Engine Oil Filter Mopar Engine Oil Filter, P/N 05083285AA or equivalent.
Engine Fuel Filter Mopar Fuel Filter, P/N 05015581AB or equivalent.
Fuel Selection Use good quality diesel fuel from a reputable supplier. For most year-round service, No. 2 diesel fuel meeting ASTM specification D-975 will provide
good performance. This vehicle is fully compatible with biodiesel blends
up to 5% biodiesel meeting ASTM specification D-975. (See page 318 for
more information.)
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EMISSION CONTROL SYSTEM MAINTENANCE
The “Scheduled” maintenance services, listed inbold
type in this section (Section 8) must be done at the times
or mileages specified to assure the continued proper
functioning of the emission control system. These, and all
other maintenance services included in this manual,
should be done to provide best vehicle performance and
reliability. More frequent maintenance may be needed for
vehicles in severe operating conditions such as dusty
areas and very short trip driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE: Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES — 5.9L CUMMINS
TURBO DIESEL
There are two maintenance schedules that show the
required service for your vehicle.
First is Schedule “B”. It is for vehicles that are operated
under one or more of the following conditions that are
listed below and at the beginning of the schedule.
•Frequent short trips where the engine does not achieve
full operating temperature (operating temperature de-
fined as 190° F (66 ° C ) coolant temperature).
•Extensive engine idling (over 10 minutes per hour of
operation) at ambient temperatures less than 32° F (0°
C).
•Driving in dusty conditions.
•Frequent trailer towing.
•Taxi, police, or delivery service (commercial service).
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•Off-road or desert operation.
•Extensive operation at high engine speeds (greater
than 2900 rpm) and loads (greater than 70% throttle).
NOTE: Most vehicles are operated under the conditions
listed for Schedule B.
NOTE: IfANY of these apply to you then change your
coolant every 101,250 miles (162 000 km) or 60 months,
whichever comes first and follow schedule “B” of the
Maintenance Schedules section of this manual.
Second is Schedule “A”. It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule B.
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
•Check the engine oil level about 15 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required. When refilling the washer fluid reservoir,
take some washer fluid and apply it to a cloth or towel
and wipe clean the wiper blades, this will help blade
performance.
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