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light will continue to flash until all the requirements for
the selected position have been met. To retry a shift:
return the control knob back to the original position,
make certain all shift requirements have been met, wait
five (5) seconds and try the shift again.
NOTE:If all the requirements to select a new transfer
case position have been met, the current position indica-
tor light will turn OFF, the selected position indicator
light will flash until the transfer case completes the shift.
When the shift is complete, the indicator light for the
selected position will stop flashing and remain ON.
2WD⇔4HI
Rotate the 4WD Control Switch to the desired position.
Shifts between 2WD and 4HI can be done with the
vehicle stopped or in motion. With the vehicle in motion,
the transfer case will engage / disengage faster if youmomentarily release the accelerator pedal after turning
the control switch. If the vehicle is stopped, the ignition
key must be in the ON position with the engine either
RUNNING or OFF. This shift cannot be completed if the
key is in the accessory position.
NOTE:The 4x4 system will not allow shifts between
2WD/4HI if the front and/or rear wheels are spinning
(no traction). In this situation the selected position indi-
cator light will flash and the original position indicator
light will remain ON. At this time, reduce speed and stop
spinning the wheels to complete the shift.
2WD or 4HI⇔4LO
NOTE:When shifting into or out of 4LO some gear
noise may be heard. This noise is normal and is not
detrimental to the vehicle or occupants.
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Shifting can be performed with the vehicle rolling 2 to 3
mph (3 to 5 km/h) or completely stopped. USE EITHER
OF THE FOLLOWING PROCEDURES:
Preferred Procedure
1. With engine RUNNING, slow vehicle to 2 to 3 mph (3
to 5 km/h).
2. Shift the transmission into NEUTRAL (depress clutch
on manual transmissions).
3. While still rolling, rotate the transfer case control
switch to the desired position.
4. After the desired position indicator light is ON (not
flashing), shift transmission back into gear (release clutch
on manual transmissions).
Alternate Procedure
1. Bring the vehicle to complete stop.2. With the key ON and the engine either OFF or
RUNNING, shift the transmission into NEUTRAL (de-
press clutch on manual transmissions).
3. Rotate the transfer case control switch to the desired
position.
4. After the desired position indicator light is ON (not
flashing), shift transmission back into gear (release clutch
on manual transmissions).
NOTE:If steps 1 or 2 of either the Preferred or Alternate
Procedure are not satisfied prior to attempting the shift
then the desired position indicator light will flash con-
tinuously while the original position indicator light is
ON, until all requirements have been met.
NOTE:The ignition key must be ON for a shift to take
place and for the position indicator lights to be operable.
If the key is not ON then the shift will not take place and
no position indicator lights will be on or flashing.
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DRIVING ON SLIPPERY SURFACES
When driving on wet or slushy roads, it is possible for a
wedge of water to build up between the tire and road
surface. This is known as hydroplaning and may cause
partial or complete loss of vehicle control and stopping
ability. To reduce this possibility, the following precau-
tions should be observed:
1. Slow down during rainstorms or when roads are
slushy.
2. Slow down if road has standing water or puddles.
3. Replace tires when tread wear indicators first become
visible.
4. Keep tires properly inflated.
5. Maintain sufficient distance between your vehicle and
the car in front to avoid a collision in a sudden stop.
DRIVING OFF-ROAD
Care should be taken when attempting to climb steep
hills or driving diagonally across a hill or slope. If natural
obstacles force you to travel diagonally up or down a hill,
choose a mild angle and keep as little side tilt as possible.
Keep the vehicle moving and make turns slowly and
cautiously.
If you must back down a hill, back straight down using
REVERSE gear. Never back down in NEUTRAL, or
diagonally across the hill.
When driving over sand, mud, and other soft terrain,
shift to low gear and drive steadily. Apply the accelerator
slowly to avoid spinning the wheels.
DO NOT REDUCE the tire pressures for this type of
driving.
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When parking on a hill, turn the front wheels toward the
curb on a downhill grade and away from the curb on an
uphill grade.
The parking brake should always be applied whenever
the driver is not in the vehicle.
BRAKE SYSTEM
If power assist is lost for any reason (for example,
repeated brake applications with the engine off), the
brakes will still function. However, you will experience a
substantial increase in braking effort to stop the vehicle.
If either the front or rear hydraulic systems lose normal
capability, the remaining system will still function with
some loss of overall braking effectiveness. This will be
evident by increased pedal travel during application,
greater pedal force required to slow or stop, and activa-
tion of the BRAKE warning lamp and the ABS lamp (if
equipped) during brake use.
3500 Dual Rear Wheel Models Only
The brake system power assist is provided by a hydro-
boost unit which shares fluid with the power steering
system. You may experience some clicking or hissing
noises from the hydro-boost system during hard braking
conditions.
NOTE:Under cold temperatures, pedal effort will be
higher than normal until the power steering oil reaches
operating temperature.
Brake Noise
During normal operation of the brake system certain
noises may be present from time to time. Occasional
groanorsquealnoises may occur during normal
operation of the brake system which may not be indica-
tive of a problem. These noises may be heard at any time
the brakes are applied but may be more noticeable during
the first few brake applications in the morning. Moisture,
hot or cold temperature, dust, and or other debris may
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The system’s pump motor runs during an ABS stop to
provide regulated hydraulic pressure. The pump motor
makes a low humming noise during operation. This is
normal.
When you are in a severe braking condition involving
use of the Anti-lock Brake System, you will experience
some pedal drop as the vehicle comes to a complete stop.
This is the result of the system reverting to the base brake
system and is normal.
Engagement of the Anti-lock Brake System may be
accompanied by a pulsing sensation. You may also hear a
clicking noise. These occurrences are normal, and indi-
cate that the system is functioning.ABS Warning Light
The Anti-lock Brake System includes an amber warning
light. When the light is illuminated, the Anti-lock Brake
System is not functioning. The system reverts to standard
non-anti-lock brakes.
WARNING!
Pumping of the anti-lock brakes will diminish their
effectiveness and may lead to an accident. Pumping
makes the stopping distance longer. Just press firmly
on your brake pedal when you need to slow down or
stop.
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BAS (Brake Assist System)The BAS is designed to optimize the vehicle’s braking
capability during emergency braking maneuvers. The
system detects an emergency braking situation by sens-
ing the rate and amount of brake application and then
applies optimum pressure to the brakes. This can help
reduce braking distances. The BAS complements the
antilock brake system (ABS). Applying the brakes very
quickly results in the best BAS assistance. To receive the
benefit of the system, you must apply continuous brak-
ing pressure during the stopping sequence. Do not
reduce brake pedal pressure unless braking is no longer
desired. Once the brake pedal is released, the BAS is
deactivated.
ESP Off Button Location
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WARNING!
If the clutch pedal (manual vehicles only) remains
depressed during the application of the throttle, the
HSA will disengage allowing the vehicle will roll
down the incline. This could cause a collision with
another vehicle or object. To avoid this, do not apply
throttle while depressing the clutch pedal until you
are ready to release the clutch. Always remember the
driver is responsible for braking the vehicle.
HSA Activation Criteria
The following criteria must be met in order for HSA to
activate:
•Vehicle must be stopped
•Vehicle must be on a 7% or greater incline
•Gear selection matches vehicle uphill direction (i.e.,
vehicle facing uphill is in forward gear; vehicle back-
ing uphill is in reverse gear).
WARNING!
There may be situations on minor hills (i.e., less than
7%), with a loaded vehicle, or while pulling a trailer
where the system will not activate and slight rolling
may occur, which could cause a collision with an-
other vehicle or object. Always remember the driver
is responsible for braking the vehicle.
The system will only work if the intended direction of the
vehicle and vehicle gear match. For example, if the
intended direction is forward up a hill and the vehicle is
in drive (automatic equipped vehicle), and the activation
criteria are met, HSA will activate.
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WARNING!
If you use a trailer brake controller with your trailer,
your trailer brakes may be activated and deactivated
with the brake switch. If so, when the brake pedal is
released there may not be enough brake pressure to
hold the vehicle and trailer on a hill and this could
cause a collision with another vehicle or object
behind you. In order to avoid rolling down the
incline while resuming acceleration, manually acti-
vate the trailer brake or apply more vehicle brake
pressure prior to releasing the brake pedal. Always
remember the driver is responsible for braking the
vehicle.
WARNING!
HSA is not a parking brake. If you stop the vehicle
on a hill without putting the transmission in park or
using the parking brake, it will roll down the incline
and could cause a collision with another vehicle or
object. Always remember to use the parking brake
while parking on a hill, and that the driver is
responsible for braking the vehicle.
HSA Off
If you wish to turn off the HSA system, follow this
procedure:
1. Start with the engine off and vehicle in Park (auto-
matic transmission) or Neutral with clutch out (manual
transmission) with wheels straight. Apply parking brake
on manual transmission vehicle.
2. Start the engine.
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