CAUTION!
Never park your vehicle over dry grass or other
combustible materials. The heat from your vehicle
exhaust system could cause a fire.
WARNING!
Always wear your seat belt and firmly tie down
cargo. Unsecured cargo can become projectiles in an
off-road situation.
When To Use Low Range
When driving off-road, shift into 4L (Low range) for
additional traction or to improve handling and control on
slippery or difficult terrain. Due to the lower gearing, low
range will allow the engine to operate in a higher power
range. This will allow you to idle over obstacles anddown hills, with improved control and less effort. Also,
use 4L (Low range) in rain, ice, snow, mud, sand, to get
heavy loads rolling, improve traction, or whenever 4H
(High range) traction will not do the job.
Driving in Snow, Mud and Sand
There is a drastic reduction in traction when driving in
snow, mud or sand. The vehicle will be less responsive to
steering, acceleration and braking inputs. Therefore you
should accelerate slowly, leave greater stopping distances
and avoid abrupt vehicle maneuvers. You want to keep a
slow constant steady pace. The key is to maintain the
vehicle's momentum.
²Snow± In heavy snow or for additional control and
traction at slower speeds, shift the transmission to a
low gear and shift the transfer case to 4L (Low) if
necessary. Don't shift to a lower gear than necessary to
maintain headway. Over-revving the engine can spin
the wheels and traction will be lost. If you start to slow
STARTING AND OPERATING 273
5
to a stop, try turning your steering wheel no more than
a1¤4turn quickly back and forth, while still applying
throttle. This will allow the tires to get a fresh9bite9
and help maintain your momentum.
CAUTION!
On icy or slippery roads, do not downshift at high
engine rpm's or vehicle speeds because engine brak-
ing may cause skidding and loss of control.
²Mud± Deep mud creates a great deal of suction
around the tires and is very difficult to get through.
You should use 4L (low range) with a gear low enough
to maintain your momentum without shifting. If you
start to slow to a stop, try turning your steering wheel
no more than a
1¤4turn quickly back and forth for
additional traction. Mud holes pose an increased
threat of vehicle damage and getting stuck. They arenormally full of debris from previous vehicles getting
stuck. As a good practice before entering any mud
hole, get out and determine how deep it is, if there are
any hidden obstacles and if the vehicle can be safely
recovered if stuck.
²Sand± Soft sand is very difficult to travel through
with full tire pressure. When crossing soft sandy spots
in a trail maintain your vehicle's momentum and do
not stop. The key to driving in soft sand is to use the
appropriate tire pressure, accelerating slowly, avoid-
ing abrupt maneuvers and maintaining the vehicle's
momentum. If you are going to be driving on large soft
sandy areas or dunes, reduce your tire pressure to a
minimum of 15 psi (103 kPa) to allow for a greater tire
surface area. Reduced tire pressure will drastically
improve your traction and handling, while driving on
the soft sand, but you must return the tires to normal
274 STARTING AND OPERATING
air pressure before driving on pavement or other hard
surfaces. Be sure you have a way to air the tires back
up prior to reducing the pressure.
CAUTION!
Reduced tire pressures may cause tire unseating and
total loss of air pressure. To reduce the risk of tire
unseating, while at a reduced tire pressure, reduce
your speed and avoid sharp turns or abrupt maneu-
vers.
Crossing Obstacles (Rocks And Other High
Points)
While driving off road, you will encounter many types of
terrain. These varying types of terrain bring different
types of obstacles. Before proceeding review the path
ahead to determine the correct approach and your ability
to safely recover the vehicle if something goes wrong.Keeping a firm grip on the steering wheel, bring the
vehicle to a complete stop and then inch the vehicle
forward until it makes contact with the object. Apply the
throttle lightly while holding a light brake pressure and
ease the vehicle up and over the object.
WARNING!
Crossing obstacles can cause abrupt steering system
loading which could cause you to loose control of
your vehicle.
Using A Spotter
There are many times where it is hard to see the obstacle
or determine the correct path. Determining the correct
path can be extremely difficult when you are confronting
many obstacles. In these cases have someone guide you
over, through, or around the obstacle. Have the person
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5
more weight on the down hill wheels, which increases
the possibilities of a down hill slide or roll over. Make
sure the surface has good traction with firm and stable
soils. If possible transverse the incline at an angle
heading slightly up or down.
WARNING!
Driving across an incline increases the risk of a roll
over, which may result in severe injury.
²If You Stall Or Begin To Lose Headway± If you stall
or begin to lose headway while climbing a steep hill,
allow your vehicle to come to a stop and immediately
apply the brake. Restart the engine and shift to R
(Reverse). Back slowly down the hill allowing the
compression braking of the engine and transmission tohelp regulate your speed. If the brakes are required to
control vehicle speed, apply them lightly and avoid
locking or skidding the tires.
WARNING!
If the engine stalls or you lose headway or cannot
make it to the top of a steep hill or grade, never
attempt to turn around. To do so may result in
tipping and rolling the vehicle, which may result in
severe injury. Always back carefully straight down a
hill in R (Reverse) gear. Never back down a hill in N
(Neutral) or with the clutch pedal depressed using
only the vehicle brakes. Never drive diagonally
across a hill, always drive straight up or down.
280 STARTING AND OPERATING
Driving Through Water
Extreme care should be taken crossing any type of water.
Water crossings should be avoided if possible and only be
attempted when necessary, in a safe responsible manner.
You should only drive through areas which are desig-
nated and approved. You should tread lightly and avoid
damage to the environment. You should know your
vehicles abilities and be able to recover it if something
goes wrong. You should never stop or shut a vehicle off
when crossing deep water unless you ingested water into
the engine air intake. If the engine stalls do not attempt to
restart it. Determine if it has ingested water first. The key
to any crossing is low and slow. You want to use 1st gear
in 4L (low) and proceed very slowly with a constant slow
speed (3-5 mph maximum) and light throttle. Keep the
vehicle moving; do not try to accelerate through the
crossing. After crossing any water higher than the bottom
of the axle differentials, you should inspect all of the
vehicle fluids for signs of water ingestion.CAUTION!
Water ingestion into the axles, transmission, transfer
case, engine or vehicle interior can occur if you drive
too fast or through too deep of water. Water can cause
permanent damage to engine, driveline or other
vehicle components and your brakes will be less
effective once wet and/or muddy
²Before You Cross Any Type Of Water± As you
approach any type of water you need to determine if
you can cross it safely and responsibly. If necessary, get
out and walk through the water or probe it with a
stick. You need to be sure of its depth, approach angle,
current and bottom condition. Be careful of murky or
muddy waters, check for hidden obstacles. Make sure
you will not be intruding on any wildlife and you can
recover the vehicle if necessary. The key to a safe
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5
CAUTION!
Pulling the vehicle off an obstacle, without first
clearing the object, may result in additional under-
body damage.
²Rock Cycling Your Vehicle± Rock cycling your ve-
hicle is one of the easiest, fastest and most commonly
used methods. This simply involves shifting your
vehicle from drive to reverse, while applying throttle
after each shift. During this process, for additional
traction, try turning your steering wheel quickly back
and forth no more than a
1¤4turn. If you are stuck in
mud, sand, or snow try spinning your tires during this
process to clean the debris from the tread and improve
the traction. You want to create a rocking motion with
the vehicle. This helps build vehicle momentum,
which hopefully gets you out. Remember to ease off
and on the accelerator before and after the shift. If aftera few rock cycles your vehicle is not free, stop and try
another method of recovery. Continuous rock cycling
will only cause unnecessary damage to your vehicle
and the environment.
CAUTION!
Damage can occur when spinning your tires at an
excessive high speed. Do not spin your tires faster
than an indicated 35 mph
²Using The Tow Hooks With A Tow Strap±Tow
straps are a quick and easy way to recover your
vehicle from minor situations if you have a secondary
vehicle which is not stuck. The tow hooks on your
vehicle are designed to take the abusive force gener-
ated during vehicle recovery. Do not use the bumper
or any other vehicle component as an attachment
point. Using tow straps requires coordination between
STARTING AND OPERATING 285
5
the two drivers. Good communication and line of sight
are required for a safe recovery. First connect the tow
strap to the correct attachment points on both vehicles.
There should be a least 20 to 30 feet between the
vehicles to allow for a safe recovery. If necessary join
two tow straps together using a 1
1¤2inch hard wood
dowel. This will keep the straps from becoming knot-
ted and is safer than using a clevis pin if the strap
breaks. Next have the tow vehicle backup, leaving 2 to
3 feet worth of slack in the strap. Then the tow vehicle,
using light throttle, should accelerate tightening the
strap providing the pulling force needed to free the
vehicle. The vehicle being recovered should assist in
the recovery, at the time of the snap, by slowly
spinning the tires in the same direction as the pulling
vehicle. After the vehicle becomes free, the driver of
the previously stuck vehicle should signal they are free
and should hit their brakes stopping both vehicles.
The driver of the pulling vehicle should let off thethrottle without using the brakes, once signaled by the
other driver. This sequence is important to avoid
having the recovered vehicle hit the pulling vehicle.WARNING!
Never use tow straps with end hooks or link two
straps with a clevis pin. These heavy metal objects
could become projectiles if a strap breaks, which
could cause severe injury. Never leave more than 2 or
3 feet of slack in the strap. More slack than this
greatly increases the risk of injury and vehicle dam-
age. Always keep everyone at least 30 feet away from
a strapping or winching situation.
²Winching (see the section on ªWinch Operationº for
additional information on the Power Wagon's winch)
± Winching is most commonly used in the following
situations: there is no support vehicle available, a high
286 STARTING AND OPERATING
1.Motor:The winch motor is powered by the vehicle
charging system and features a thermal protection switch
that automatically stops motor function in the power-in
direction if the motor gets too hot.
2.Remote Socket:The remote socket allows the remote
control to be attached to the control pack to allow the
winch to function.
3.Winch Drum w/ Integral Brake:The winch drum
allows the wire rope to be stored on the winch and
transmits force to the wire rope. The winch is equipped
with an integral brake that will stop rotation of the winch
drum if the winch motor is stopped.
4.3 Stage Planetary Gear Set:Provides balance between
speed and pulling power.
5.Wire Rope:The wire rope allows the winch to be
connected to an anchor to provide a pulling force.6.Clutch Lever:The clutch lever allows the winch drum
to be disconnected from the winch motor to allow the
wire rope to be pulled from the winch by hand.
7.Remote Control:The remote control provides the
interface between the winch operator and the winch. The
remote control provides the ability to power the winch in,
out, and stop the winch. To operate the winch, the toggle
switch is pressed down to power the winch in and up to
power the winch out. The winch will stop if the switch is
left in the neutral (center) position.
CAUTION!
If not installed, the hook strap must be placed on the
hook.
Fairlead:The fairlead acts as a guide for the wire rope
and minimizes damage to the rope.
292 STARTING AND OPERATING