
Trailer Connections
Heavy-Duty Trailer Wiring Package
Your vehicle may be equipped with an eight-wire
trailer towing harness. This harness, with a
seven-pin universal heavy-duty trailer connector,
is attached to a bracket on the platform hitch.
The Center High-Mounted Stoplamp (CHMSL)
wire is tied next to the trailer wiring harness for
use with a trailer.
The eight-wire harness contains the following
trailer circuits:
•Yellow: Left Stop/Turn Signal
•Dark Green: Right Stop/Turn Signal
•Brown: Taillamps
•White: Ground
•Light Green: Back-up Lamps
•Light Blue: CHMSL
•Red: Battery Feed
•Dark Blue: Trailer Brake
Trailer Connections
(C7/C8 Models Only)
If your vehicle has these trailer connections, they
are located at the rear of the cab for a tractor
and at the rear of the chassis when towing
a trailer. There will be an air connection and an
electrical connection.
Be sure that the couplings to the trailer are
made correctly.
Air Connections
If you are not connecting the trailer air line
connections to another piece of equipment,
be sure to replace their protective caps.
Electrical Connections
This system is a seven-wire cable that will
connect to the trailer, supplying power to the
trailer’s lighting system. When not in use, it
is stored in the trailer air-hose storage bracket.
243

4. With the coolant surge tank pressure cap off,
start the engine and let it run until you can
feel the upper radiator hose getting hot. Watch
out for the engine cooling fan.
By this time, the coolant level inside the
coolant surge tank may be lower. If the level is
lower, add more of the proper mixture to the
coolant surge tank until the level reaches
slightly above the FULL COLD mark.
5. Then replace the pressure cap. Be sure the
pressure cap is hand-tight and fully seated.
Engine Fan Noise
Your vehicle has a clutched engine cooling fan.
When the clutch is engaged, the fan spins faster to
provide more air to cool the engine. In most
everyday driving conditions, the clutch is not fully
engaged. This improves fuel economy and
reduces fan noise. Under heavy vehicle loading,
trailer towing and/or high outside temperatures, the
fan speed increases when the clutch engages.
So you may hear an increase in fan noise. This is
normal and should not be mistaken as the
transmission slipping or making extra shifts. It is
merely the cooling system functioning properly.
The fan will slow down when additional cooling is
not required and the clutch disengages.
You may also hear this fan noise when you start
the engine. It will go away as the fan clutch
disengages.
294

Fuse Usage
7 Hazard Warning Flashers
8 Power Post
9 Courtesy Lamps
10 Warning Lights, Gages and Indicators
11 Starter
12 Rear Axle/Four-Wheel-Drive
13Trailer Turn Signals/Hazard Warning
Flashers
14 Radio/Chime
15 Daytime Running Lamps
16 Airbag System
17 Exterior/Interior Lamps
18 Parking Brake
19 Accessory Power
20 Ignition 4
21 Sidemarker Lamps
22 Turn Signal/Backup Lamps
23 TransmissionFuse Usage
24 Hydraulics/Air Brake
A Spare
B Spare
Fuse Usage
Blank Not Used
BRK Brake Warning Lamp
RT PRK Passenger’s Side Parking Lamps
Blank Not Used
Blank Not Used
LT PARK Driver’s Side Parking Lamps
RT REAR
TRN/STOPPassenger’s Side Rear Turn
Signal/Stoplamp
LT REAR
TRN/STOPDriver’s Side Rear Turn
Signal/Stoplamp
RADIO Radio
Blank Not Used
Blank Not Used
PWR WNDW Power Windows
343

Relay Usage
ECU/PTO*Engine Control Unit/Power Take-Off
*Diesel 7.8 DURAMAX
®
BRK LAMPC4/C5 Brake Lamps,
C6/C7/C8 Tractor/Trailer Wiring
DRL Daytime Running Lamps
IGN-4 Ignition
CHMSL Center High Mounted Stoplamp
MRK LTS Sidemarker and Clearance Lamps
HTD/MIRR Heated Mirrors
HTR Diesel Heated Fuel
RT TRN TRLR Passenger’s Side Trailer Turn Signal
Blank Not Used
LT TRN TRLR Driver’s Side Trailer Turn Signal
Blank Not Used
Blank Not Used
Blank Not Used
Underhood Fuse Block
When a circuit goes out, the problem could be in
either the primary or secondary underhood
fuse blocks. These blocks use blade-type fuses.
Both underhood fuse blocks are located in
the engine compartment, on the passenger’s side
of the vehicle.
To access the fuse blocks, gently squeeze both
sides of the cover to unlatch the tabs at the
top. Then, unsnap both attachments at the bottom
and remove the cover.
Be sure to replace fuses with fuses of the same
rating. Do not use fuses of higher amperage
than those indicated on the fuse block.
344

❑Clean air brake application valve (or every
3 months, or every 300 hours, whichever
occurs first). Lubricate linkage.
❑Air brake chamber service (or every 2 months,
whichever occurs first).(34)
100,000 Miles (160 000 km)
❑Diesel Only: Inspect engine drive belt;
replace as necessary.
❑Gasoline Engine Only (Vehicles with
GVW of 16,000 lbs or less): Spark plug
service.(2) (25)
❑Change power steering fluid (or every
36 months, whichever occurs first).(12)
❑Replace power steering reservoir filter element
(or every 24 months, whichever occurs first).
❑Wheel bearing (oil type) service (and whenever
hubs are removed).(22) (36)
❑Except four-wheel drive: Front axle service.(31)
❑Four-wheel drive only: Front axle service.(30)
❑Four-wheel drive only: Transfer case
service.(30)
❑Rear axle service — Eaton
®, Rockwell®,
Spicer®axles (or every 12 months, whichever
occurs first).(30)❑Exhaust brake service, if equipped. Check for
excessive spindle free play and smooth
operation. Lubricate ball joint cap.
❑Inspect air compressor discharge port (or every
6 months or every 1,800 hours, whichever
occurs first).
❑Manual transmission (ZF 6-speed only) fluid
replacement (or every 48 months, whichever
occurs first).
❑Trailer brake hand control valve service (or every
12 months, or every 3,600 hours, whichever
occurs first).(35)
120,000 Miles (192 000 km)
❑C600, C700, and C800 Gasoline Engines Only:
Replace engine drive belts.
❑C400 and C500 Gasoline Engines Only: Engine
drive belts service (or every 12 months,
whichever occurs first).(17)
150,000 Miles (240 000 km)
❑Cooling system service (or every 60 months
since last service, whichever occurs
first).(2) (29)
❑Diesel Engine Only: Inspect engine drive belt;
replace as necessary.
382

200,000 Miles (320 000 km)
❑Rear axle service — Eaton®, Rockwell®,
Spicer®axles (or every 12 months,
whichever occurs first).(30)
❑Remove, disassemble, clean, and inspect the
air brake trailer supply valve (or every 2 years,
or every 7,200 hours, whichever occurs first).
❑Diesel Engine Only: Inspect engine drive belt;
replace as necessary.
250,000 Miles (400 000 km)
❑Four-wheel drive only: Front axle service.(30)
❑Four-wheel drive only: Transfer case
service.(30)
❑Manual transmission (except ZF 6-speed)
fluid replacement (or every 60 months,
whichever occurs first).
300,000 Miles (480 000 km)
❑Rear axle service — Eaton®, Rockwell®,
Spicer®axles (or every 12 months,
whichever occurs first).(30)
❑Remove, disassemble, clean, and inspect
the air brake air dryer (or every 3 years,
or 10,800 hours, whichever occurs first).
Replace desiccant.
Footnotes
† = The U.S. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not nullify the emission
warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We,
however, urge that all recommended maintenance
services be performed at the indicated intervals
and the maintenance be recorded.
(1)= If your vehicle has an Allison Transmission
®,
your GM owner manual is supplemented by an
Allison Transmission
®Operator’s Manual. Always
refer to these manuals for related maintenance
services.
383

•Replace the air compressor filter element,
mounted on the air compressor. For remote
air compressor intake service, refer to engine
air cleaner filter replacement.
•Remove, disassemble, clean, and inspect the
safety valve, service brake chambers, quick
release valves, quick release/double check
valve combinations, parking brake control
valve, double check valves, pressure
protection valves, and ether injector
(if equipped).
•Remove, disassemble, and clean the
application valve; replace parts showing wear.
•Remove, disassemble, clean, and inspect
the spring brake control valve; replace
rubber parts.
(33)= Clean and lubricate air brake automatic
slack adjuster. Check pushrod travel and
auto adjustment operation. Have serviced
if needed.(34)= Air brake chamber service: Check operation,
mounting clamps, and air lines and check for leaks.
(35)= Trailer brake hand control valve service:
Check operation; lubricate cam and follower.
(36)= Tighten the wheel stud nuts to the specified
torque values at 100 miles (160 km). Thereafter,
tighten them 1,000 miles (1 600 km) after each
time the wheel is removed. SeeTightening
the Wheel Nuts on page 325.
(37)= Inspect and clean any accumulated dirt,
gravel, or other foreign objects from the valves and
valve boots as needed. Using light oil, lubricate
brake pedal to brake application valve linkage
components. Check any rubber boots for cracks,
holes, or deterioration and replace if necessary.
390

A
Accessory Power Outlet(s).......................... 156
Adding a Snow Plow or Similar
Equipment................................................ 240
Adding Equipment to Your Airbag-Equipped
Vehicle....................................................... 81
Additives, Fuel............................................ 252
Add-On Electrical Equipment....................... 340
Air Cleaner/Filter, Engine............................. 280
Air Conditioning........................................... 157
Air Conditioning System.............................. 320
Air Pressure Gage...................................... 183
Air Shift Control........................................... 114
Air Suspension............................................ 129
Air Suspension Seats.................................... 13
Airbag
Off Light.................................................. 166
Readiness Light....................................... 165
Airbag Sensing and Diagnostic
Module (SDM).......................................... 409
Airbag System............................................... 68
Adding Equipment to Your
Airbag-Equipped Vehicle......................... 81
Airbag Off Switch....................................... 76
How Does an Airbag Restrain?.................. 73
Servicing Your Airbag-Equipped Vehicle..... 80Airbag System (cont.)
What Makes an Airbag Inflate?.................. 73
What Will You See After an Airbag
Inflates?................................................. 74
When Should an Airbag Inflate?................. 72
Where Are the Airbags?............................. 70
AM-FM Radio.............................................. 186
Antenna, Fixed Mast................................... 204
Anti-Lock Brake System (ABS).................... 212
Anti-Lock Brake, System Warning Light....... 172
Anti-Lock Brakes, Trailer System
Warning Light........................................... 172
Appearance Care
Aluminum or Chrome-Plated Wheels........ 337
Care of Safety Belts................................ 334
Chemical Paint Spotting........................... 338
Cleaning Exterior Lamps/Lenses.............. 335
Cleaning the Inside of Your Vehicle.......... 331
Fabric/Carpet........................................... 333
Finish Care.............................................. 335
Finish Damage......................................... 338
Instrument Panel, Vinyl, and Other
Plastic Surfaces.................................... 334
Sheet Metal Damage............................... 337
Tires........................................................ 337
Underbody Maintenance........................... 338
Vehicle Care/Appearance Materials.......... 339
417