2007 CHEVROLET EXPRESS PASSANGER fuel

ApplicationCapacities
English Metric
Engine Oil with Filter
4300 V6 4.5 qt 4.3 L
4800 V8, 5300 V8, 5300 V8 Flexible Fuel 6.0 qt 5.7 L
6000 V8 6.0 qt 5.7 L
Fuel Tank
Standard Tank (Passenger and Cargo) 31.0 gal 117.3 L
Standard Tank (Cab and Chassis) 33.0 gal 124.9 L
Optional Tank (Cab and Chassis)* 57.0 gal 215.7 L
* 159 inch (4 039 mm) wheelbase or 177 inch (4 496 mm) wheelbase only
Wheel Nut Torque 140 ft lb
190Y
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual. Recheck fluid level after filling.
399

Engine Specications
Engine VIN Code Transmission Spark Plug Gap
VORTEC™ 4300 V6 X Automatic 0.060 inches (1.52 mm)
VORTEC™ 4800 V8 V Automatic 0.040 inches (1.01 mm)
VORTEC™ 5300 V8 T Automatic 0.040 inches (1.01 mm)
VORTEC™ 5300 V8
Flexible FuelZ Automatic 0.040 inches (1.01 mm)
VORTEC™ 6000 V8 U Automatic 0.040 inches (1.01 mm)
400

Maintenance Schedule................................ 402
Introduction............................................... 402
Maintenance Requirements........................ 402
Your Vehicle and the Environment............ 402
Using the Maintenance Schedule............... 403
Scheduled Maintenance
(Gasoline Engine).................................. 405
Additional Required Services
(Gasoline Engine).................................. 408
Maintenance Footnotes
(Gasoline Engine).................................. 409Owner Checks and Services..................... 411
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000 km).................. 411
At Each Fuel Fill....................................... 412
At Least Once a Month............................. 412
At Least Once a Year............................... 413
Recommended Fluids and Lubricants........ 415
Normal Maintenance
Replacement Parts................................. 417
Engine Drive Belt Routing......................... 418
Maintenance Record.................................. 419
Section 6 Maintenance Schedule
401

Using the Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we do
not know exactly how you will drive it. You may
drive very short distances only a few times a week.
Or you may drive long distances all the time in
very hot, dusty weather. You may use your vehicle
in making deliveries. Or you may drive it to
work, to do errands, or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may
need more frequent checks and replacements.
So please read the following and note how
you drive. If you have any questions on how to
keep your vehicle in good condition, see your
GM Goodwrench
®dealer.This schedule is for vehicles that:
•carry passengers and cargo within
recommended limits. You will find these limits
on the Tire and Loading Information label.
SeeLoading Your Vehicle on page 261.
•are driven on reasonable road surfaces within
legal driving limits.
•use the recommended fuel. SeeGasoline
Octane on page 293.
403

Additional Required Services (Gasoline Engine)
This maintenance section applies to vehicles with a gasoline engine. If your vehicle has a diesel engine,
see the maintenance schedule section in the DURAMAX®Diesel Engine Supplement.
The following services should be performed at the first maintenance service (IorII) after the indicated
miles (kilometers) shown for each item.
Additional Required Services
Service and Miles (Kilometers)25,000
(40 000)50,000
(80 000)75,000
(120 000)100,000
(160 000)125,000
(200 000)150,000
(240 000)
Inspect fuel system for damage or leaks.• •••••
Inspect exhaust system for loose or
damaged components.• •••••
Replace engine air cleaner filter. See
Engine Air Cleaner/Filter on page 308.•••
Change automatic transmission fluid and
filter (severe service).See footnote (h).•••
Change automatic transmission fluid
and filter (normal service).•
Replace spark plugs and inspect spark
plug wires.An Emission Control Service.•
Engine cooling system service (or every
five years, whichever occurs first).
An Emission Control Service.
See footnote (i).•
408

(c)Visually inspect hoses and have them replaced
if they are cracked, swollen, or deteriorated.
Inspect all pipes, ttings, and clamps; replace with
genuine parts as needed. To help ensure proper
operation, a pressure test of the cooling system
and pressure cap and cleaning the outside of the
radiator and air conditioning condenser is
recommended at least once a year.
(d)Inspect wiper blades for wear, cracking,
or contamination. Clean the windshield and wiper
blades, if contaminated. Replace wiper blades
that are worn or damaged. See Windshield Wiper
Blade Replacement on page 344 and Windshield
and Wiper Blades on page 387 for more
information.
(e)Make sure the safety belt reminder light and
all belts, buckles, latch plates, retractors, and
anchorages are working properly. Look for
any other loose or damaged safety belt system
parts. If you see anything that might keep a safety
belt system from doing its job, have it repaired.
Have any torn or frayed safety belts replaced.
Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
The airbag system does not need regular
maintenance.(f)Lubricate all key lock cylinders, hood hinges,
hood prop rod pivot, hood latch assembly,
secondary latch, pivots, spring anchor, release
pawl, rear compartment hinges, latches, locks, fuel
door hinge, and any moving seat hardware. More
frequent lubrication may be required when exposed
to a corrosive environment. Applying silicone grease
on weatherstrips with a clean cloth will make them
last longer, seal better, and not stick or squeak.
(g)Vehicles with Gross Vehicle Weight Rating
(GVWR) above 10,000 lbs (4 536 kg) only: Inspect
shields for damage or looseness. Adjust or
replace as required. This is a Noise Emission
Control Service. Applicable to vehicles sold in the
United States and recommended for vehicles
sold in Canada.
(h)Change automatic transmission uid and lter
if the vehicle is mainly driven under one or
more of these conditions:
-In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
-In hilly or mountainous terrain.
-When doing frequent trailer towing.
-Uses such as found in taxi, police,
or delivery service.
410

(i)Drain, ush, and rell cooling system. This
service can be complex; you should have
your dealer/retailer perform this service. See
Engine Coolant on page 312 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap, and ller neck. Pressure test the cooling
system and pressure cap.
(j)A uid loss in any vehicle system could indicate
a problem. Have the system inspected and
repaired and the uid level checked. Add uid if
needed.
(k)Inspect system. Check all fuel and vapor lines
and hoses for proper hook-up, routing, and
condition. Check that the purge valve works
properly, if equipped. Replace as needed.
(l)If you drive regularly under dusty conditions,
inspect the lter at each engine oil change.
(m)Check system for interference or binding and
for damaged or missing parts. Replace parts
as needed. Replace any components that have
high effort or excessive wear. Do not lubricate
accelerator or cruise control cables.
(n)Visually inspect belt for fraying, excessive
cracks, or obvious damage. Replace belt if
necessary.Owner Checks and Services
These owner checks and services should be
performed at the intervals specified to help
ensure the safety, dependability, and emission
control performance of your vehicle. Your
GM Goodwrench
®dealer can assist you with
these checks and services.
Be sure any necessary repairs are completed at
once. Whenever any fluids or lubricants are added
to your vehicle, make sure they are the proper
ones, as shown inRecommended Fluids and
Lubricants on page 415.
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000 km)
For vehicles with dual wheels, check dual wheel
nut torque. For proper torque, seeCapacities
and Specications on page 398.
411

At Each Fuel Fill
It is important to perform these underhood checks
at each fuel ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. SeeEngine Oil (Gasoline Engine)
on page 303for further details.
Notice:It is important to check the engine
oil regularly and keep it at the proper
level. Failure to keep the engine oil at the
proper level can cause damage to the engine
not covered by your warranty.
Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. See
Engine Coolant on page 312for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in
the windshield washer fluid reservoir and add
the proper fluid if necessary.
At Least Once a Month
Tire Ination Check
Inspect your vehicle’s tires and make sure they
are inflated to the correct pressures. Do not forget
to check the spare tire. SeeInation - Tire
Pressure on page 354. Check to make sure the
spare tire is stored securely. SeeChanging a Flat
Tire on page 366.
Tire Wear Inspection
Tire rotation may be required for high mileage
highway drivers prior to the Engine Oil Life System
service notification. Check the tires for wear
and, if necessary, rotate the tires. SeeTire
Inspection and Rotation on page 356.
412