2007 CHEVROLET AVEO cooling

Relays Usage
H/L LOW
RELAYLow-Beam Headlamp Relay
FAN HI RELAY Cooling Fan High Speed Relay
FUEL PUMP
RELAYFuel Pump Relay
P/WINDOW
RELAYPower Window Relay
PARK LAMP
RELAYParking Lamp Relay
FRT FOG
RELAYFront Fog Lamps RelayRelays Usage
H/L HI RELAY High-Beam Headlamp Relay
FAN LOW
RELAYCooling Fan Low Speed Relay
A/C RELAY Air Conditioning Relay (Option)
MAIN RELAY Main Relay
Misc. Usage
FUSE PULLER Fuse Puller
367

Capacities and Specications
The following approximate capacities are given in English and metric conversions.
SeePart D: Recommended Fluids and Lubricants on page 396for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer for more
information.
Cooling System 6.3 qt 6.0 L
Engine Oil with Filter 3.96 qt 3.75 L
Fuel Tank 11.9 gal 45.0 L
Transaxle, Automatic 6.2 qt 5.87 L
Transaxle, Manual 1.9 qt 1.8 L
Wheel Nut Torque 81 lb ft
110Y
All capacities are approximate. When adding, be sure to fill to the appropriate level, as recommended in this
manual. Recheck fluid level after filling.
Engine Specications
Engine VIN Code Transaxle Spark Plug Gap
1.6L L4 (L91) 6Automatic and
Manual0.039-0.043 inch (1.0-1.1 mm)
368

Maintenance Schedule................................ 372
Introduction............................................... 372
Maintenance Requirements........................ 372
Your Vehicle and the Environment............ 372
How This Section is Organized................. 373
Part A: Scheduled Maintenance Services.... 374
Using the Maintenance Schedule............... 374
Selecting the Right Schedule..................... 375
Short Trip/City Scheduled Maintenance..... 376
Long Trip/Highway Scheduled
Maintenance.......................................... 384
Part B: Owner Checks and Services......... 389
At Each Fuel Fill....................................... 389At Least Once a Month............................. 389
At Least Twice a Year.............................. 389
At Least Once a Year............................... 390
Part C: Periodic Maintenance Inspections.... 394
Steering, Suspension and Front Drive
Axle Boot and Seal Inspection............... 394
Exhaust System Inspection........................ 394
Fuel System Inspection............................. 395
Engine Cooling System Inspection............. 395
Brake System Inspection........................... 395
Part D: Recommended Fluids and
Lubricants.............................................. 396
Part E: Maintenance Record...................... 398
Section 6 Maintenance Schedule
371

Selecting the Right Schedule
First you will need to decide which of the
two schedules is right for your vehicle. Here is
how to decide which schedule to follow:
Short Trip/City Denition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:
•Most trips are less than 5 miles (8 km).
This is particularly important when outside
temperatures are below freezing.
•Most trips include extensive idling, such as
frequent driving in stop-and-go traffic.
•If the vehicle is used for delivery service,
police, taxi, or other commercial application.
One of the reasons you should follow this schedule
if you operate your vehicle under any of these
conditions is that these conditions cause engine oil
to break down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km):Engine Oil and
Filter Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km):Tire Rotation.Every 15,000 Miles (25 000 km):Engine Air
Cleaner Filter Inspection. Passenger Compartment
Air Filter Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air
Cleaner Filter Replacement. Spark Plug
Replacement. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).
Every 42,000 Miles (70 000 km):Engine Oil Pan
Drain Plug Washer Replacement.
Every 60,000 Miles (100 000 km):Spark Plug
Wire Replacement. Timing Belt Replacement.
EVAP System Solenoid Valve Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
Every 150,000 Miles (240 000 km):Cooling
System Service.
These intervals only summarize maintenance
services. Be sure to follow the complete scheduled
maintenance on the following pages.
375

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule
if the vehicle is driven in a dusty area or used off
paved roads. Use the Short Trip/City schedule
for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and
Filter Change (or every 12 months, whichever
occurs first). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air
Cleaner Filter Inspection. Passenger Compartment
Air Filter Replacement. Drive Belt(s) Inspection.
Every 30,000 Miles (50 000 km):Engine Air
Cleaner Filter Replacement. Spark Plug
Replacement. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).Every 60,000 Miles (100 000 km):Spark Plug
Wire Replacement. Timing Belt Replacement.
EVAP System Solenoid Valve Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement. Engine Oil Pan Drain Plug Washer
Replacement.
Every 150,000 Miles (240 000 km):Cooling
System Service.
These intervals only summarize maintenance
services. Be sure to follow the complete scheduled
maintenance on the following pages.Short Trip/City Scheduled
Maintenance
The services shown in this schedule up to
100,000 miles (166 000 km) should be repeated
after 100,000 miles (166 000 km) at the same
intervals for the life of this vehicle. The services
shown at 150,000 miles (240 000 km) should be
repeated at the same interval after 150,000 miles
(240 000 km) for the life of this vehicle.
SeePart B: Owner Checks and Services on
page 389andPart C: Periodic Maintenance
Inspections on page 394.
376

❑Inspect drive belt(s).
❑Inspect timing belt.
❑Inspect EVAP canister, vapor lines, and EVAP
vent solenoid valve.An Emission Control
Service. (See footnote †.)
❑Inspect PCV system.An Emission Control
Service. (See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
93,000 Miles (155 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
96,000 Miles (160 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 327for proper rotation pattern and
additional information.(See footnote +.)
99,000 Miles (165 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control
Service.
150,000 Miles (240 000 km)
❑Drain, flush, and refill cooling system.
This service can be complex; you should
have your dealer/retailer perform this service.
SeeEngine Coolant on page 287for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap, and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service.
383

90,000 Miles (150 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace engine oil pan drain plug washer.
❑Replace passenger compartment air filter. If you
drive regularly under dusty conditions, the filter
may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 281for more information.
❑Rotate tires. SeeTire Inspection and Rotation
on page 327for proper rotation pattern and
additional information.(See footnote +.)
❑Replace spark plugs.An Emission Control
Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belt(s).
❑Inspect timing belt.
❑Inspect EVAP canister, vapor lines and EVAP
vent solenoid valve.An Emission Control
Service. (See footnote †.)❑Inspect PCV system.An Emission Control
Service. (See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
97,500 Miles (162 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 327for proper rotation pattern and
additional information.(See footnote +.)
150,000 Miles (240 000 km)
❑Drain, flush, and refill cooling system.
This service can be complex; you should
have your dealer/retailer perform this service.
SeeEngine Coolant on page 287for what
to use. Inspect hoses. Clean radiator,
condenser, pressure cap, and neck. Pressure
test the cooling system and pressure cap.
An Emission Control Service.
388

Fuel System Inspection
Inspect the complete fuel system for damage
or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if
they are cracked, swollen or deteriorated.
Inspect all pipes, fittings and clamps; replace as
needed. Clean the outside of the radiator and
air conditioning condenser. To help ensure proper
operation, a pressure test of the cooling system
and pressure cap is recommended at least once
a year.
Brake System Inspection
Inspect the complete system. Inspect brake lines
and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for
wear and rotors for surface condition. Also inspect
drum brake linings for wear and cracks. Inspect
other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc. Check
parking brake adjustment. You may need to have
your brakes inspected more often if your driving
habits or conditions result in frequent braking.
395