2006 YAMAHA YZF-R1 brake
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TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Multi-function meter unit .................3-8
Anti-theft alarm (optional) .............3-13
Handlebar switches ......................3-14
Clutch lever ...................................3-15
Shift pedal .....................................3-15
Brake lever ...................................3-16
Brake pedal ..................................3-16
Fuel tank cap ................................3-17
Fuel ...............................................3-17
Fuel tank breather/overflow
hose ..........................................3-18
Catalytic converter ........................3-19
Seats ............................................3-19
Helmet holders .............................3-20
Adjusting the front fork ..................3-21
Adjusting the shock absorber
assembly ...................................3-23
Adjusting the seat height ..............3-26
Luggage strap holders ..................3-27EXUP system ............................... 3-27
Sidestand ..................................... 3-27
Ignition circuit cut-off system ........ 3-28
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing panels ..... 6-6
Checking the spark plugs ............... 6-7
Engine oil and oil filter cartridge ..... 6-8
Coolant ......................................... 6-12
Replacing the air filter element ..... 6-14
Adjusting the engine idling
speed ........................................ 6-16
Checking the throttle cable
free play .................................... 6-16
Valve clearance ............................ 6-17Tires ............................................. 6-17
Forged wheels ............................. 6-20
Adjusting the clutch lever
free play .................................... 6-20
Adjusting the rear brake light
switch ....................................... 6-21
Checking the front and rear
brake pads ................................ 6-21
Checking the brake fluid level ...... 6-22
Changing the brake fluid .............. 6-23
Drive chain slack .......................... 6-23
Cleaning and lubricating the
drive chain ................................ 6-24
Checking and lubricating the
cables ....................................... 6-25
Checking and lubricating the
throttle grip and cable ............... 6-25
Checking and lubricating the
brake and clutch levers ............ 6-26
Checking and lubricating the
sidestand .................................. 6-26
Lubricating the swingarm
pivots ........................................ 6-27
Checking the front fork ................. 6-27
Checking the steering .................. 6-28
Checking the wheel bearings ....... 6-28
Battery ......................................... 6-29
Replacing the fuses ..................... 6-30
Replacing a headlight bulb .......... 6-32
Tail/brake light ............................. 6-35U4B1E0E0.book Page 1 Wednesday, October 12, 2005 2:32 PM
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DESCRIPTION
2-1
2
EAU10410
Left view1. Fuse box (page 6-30)
2. Front fork rebound damping force adjusting bolt (page 3-21)
3. Front fork spring preload adjusting bolt (page 3-21)
4. Front brake fluid reservoir (page 6-22)
5. Idle adjusting screw (page 6-16)
6. Shock absorber assembly spring preload adjusting knob (page 3-23)
7. Shock absorber assembly compression damping force adjusting bolt
(for fast compression damping) (page 3-23)8. Shock absorber assembly compression damping force adjusting screw
(for slow compression damping) (page 3-23)
9. Battery (page 6-29)
10.Fuel injection system fuse (page 6-30)
11.Main fuse (page 6-30)
12.Owner’s tool kit (page 6-1)
13.Engine oil drain bolt (page 6-8)
14.Engine oil filter cartridge (page 6-8)U4B1E0E0.book Page 1 Wednesday, October 12, 2005 2:32 PM
Page 13 of 106
DESCRIPTION
2-2
2
EAU10420
Right view1. Luggage strap holder (page 3-27)
2. Helmet holder (page 3-20)
3. Passenger seat lock (page 3-19)
4. Rear brake fluid reservoir (page 6-22)
5. Engine oil filler cap (page 6-8)
6. Air filter element (page 6-14)
7. Front fork compression damping force adjusting bolt (page 3-21)
8. Engine oil level check window (page 6-8)9. Seat height adjusting bolt (page 3-26)
10.Shock absorber assembly rebound damping force adjusting screw
(page 3-23)
11.Coolant reservoir (page 6-12)
U4B1E0E0.book Page 2 Wednesday, October 12, 2005 2:32 PM
Page 14 of 106
DESCRIPTION
2-3
2
EAU10430
Controls and instruments1. Clutch lever (page 3-15)
2. Left handlebar switches (page 3-14)
3. Main switch/steering lock (page 3-2)
4. Multi-function meter unit (page 3-8)
5. Right handlebar switches (page 3-14)
6. Throttle grip (page 6-16)
7. Brake lever (page 3-16)U4B1E0E0.book Page 3 Wednesday, October 12, 2005 2:32 PM
Page 30 of 106
INSTRUMENT AND CONTROL FUNCTIONS
3-16
3
EAU33850
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
The brake lever is equipped with a po-
sition adjusting knob. To adjust the dis-
tance between the brake lever and the
handlebar grip, turn the adjusting knob
while holding the lever pushed away
from the handlebar grip. When the de-
sired position is obtained, be sure to setit by aligning a groove on the adjusting
knob with the “” mark on the brake
lever.
EAU12941
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
1. Brake lever
2. Brake lever position adjusting knob
3. Distance between brake lever and handlebar
grip
4.“” mark
1. Brake pedal
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PRE-OPERATION CHECKS
4-2
4
EAU15603
Pre-operation check list
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-17
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-8
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-12
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-21, 6-22
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-21, 6-22
ClutchCheck operation.
Lubricate cable if necessary.
Check lever free play.
Adjust if necessary.6-20
U4B1E0E0.book Page 2 Wednesday, October 12, 2005 2:32 PM
Page 46 of 106
PRE-OPERATION CHECKS
4-3
4
Throttle gripMake sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.6-16, 6-25
Control cablesMake sure that operation is smooth.
Lubricate if necessary.6-25
Drive chainCheck chain slack.
Adjust if necessary.
Check chain condition.
Lubricate if necessary.6-23, 6-24
Wheels and tiresCheck for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.6-17, 6-20
Shift pedalMake sure that operation is smooth.
Correct if necessary.—
Brake pedalMake sure that operation is smooth.
Correct if necessary.—
Brake and clutch leversMake sure that operation is smooth.
Lubricate lever pivoting points if necessary.6-26
SidestandMake sure that operation is smooth.
Lubricate pivot if necessary.6-26
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.—
Instruments, lights, signals
and switchesCheck operation.
Correct if necessary.—
Sidestand switchCheck operation of ignition circuit cut-off system.
If system is defective, have Yamaha dealer check vehicle.3-27 ITEM CHECKS PAGE
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Page 52 of 106
PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17705
Periodic maintenance and lubrication chart NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 50000 km, repeat the maintenance intervals starting from 10000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040
1*Fuel lineCheck fuel hoses for cracks or damage.√√√√ √
2*Spark plugsCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.Every 40000 km
4 Air filter elementReplace.√
5ClutchCheck operation.
Adjust.√√√√√
6*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
7*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
8*Brake hosesCheck for cracks or damage.√√√√ √
Replace. Every 4 years
9*WheelsCheck runout and for damage.√√√√
U4B1E0E0.book Page 2 Wednesday, October 12, 2005 2:32 PM