PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
63. Start the engine, warm it up for
several minutes, and then turn it
off.
4. Place an oil pan under the engine
to collect the used oil.
5. Remove the engine oil filler cap
with the special wrench.
6. Remove the engine oil drain bolt to
drain the oil from the crankcase.
NOTE:
Skip steps 7–9 if the oil filter cartridge isnot being replaced.
7. Remove the oil filter cartridge with
an oil filter wrench.
NOTE:An oil filter wrench is available at aYamaha dealer.
8. Apply a thin coat of engine oil to
the O-ring of the new oil filter car-
tridge.NOTE:Make sure that the O-ring is properlyseated.
9. Install the new oil filter cartridge
with an oil filter wrench, and then
tighten it to the specified torque
with a torque wrench.
1. Cowling
2. Projection
1. Engine oil drain bolt
1. Oil filter wrench
2. Engine oil filter cartridge
1. O-ring
U4B1E0E0.book Page 10 Wednesday, October 12, 2005 2:32 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6 10. Install the engine oil drain bolt, and
then tighten it to the specified
torque.
NOTE:Check the washer for damage and re-place it if necessary.11. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler cap
with the special wrench.
CAUTION:
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.12. Start the engine, and then let it idle
for several minutes while checking
for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
NOTE:After the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.CAUTION:
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
13. Turn the engine off, and then
check the oil level and correct it if
necessary.
14. Insert the projection into the slot,
and slide the cowling into its origi-
nal position.
1. Torque wrenchTightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter cartridge replace-
ment:
2.90 L (3.07 US qt) (2.55 Imp.qt)
With oil filter cartridge replacement:
3.10 L (3.28 US qt) (2.73 Imp.qt)
U4B1E0E0.book Page 11 Wednesday, October 12, 2005 2:32 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-14
6
EAU34020
Replacing the air filter element The air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the rider seat. (See page
3-19.)
2. Remove panels B and D. (See
page 6-6.)
3. Remove the bolts.
4. Lift the front of the fuel tank, and
then tilt it back and away from the
air filter case. (Do not disconnect
the fuel hoses!)
WARNING
EWA10410
Make sure that the fuel tank is
well supported.
Do not tilt or pull the fuel tank
too much, otherwise the fuel
hoses may come loose, whichcould cause fuel leakage.
5. Remove the rubber cap, and then
remove the air filter case cover by
removing the screws.
CAUTION:
ECA12880
When removing the air filter case
cover, be careful not to allow foreign
objects to drop into the air intakemanifold.
1. Bolt
1. Rubber cap
1. Screw
2. Air filter case cover
U4B1E0E0.book Page 14 Wednesday, October 12, 2005 2:32 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-15
6 6. Remove the air filter element.
7. Install a new air filter element into
the air filter case.
CAUTION:
ECA10480
Make sure that the air filter ele-
ment is properly seated in the
air filter case.
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) maybecome excessively worn.
8. Install the air filter case cover by in-
stalling the screws, and then install
the rubber cap.9. Place the fuel tank in its original
position, and then install the bolts.
WARNING
EWA12380
Before installing the fuel tank,
make sure that the fuel hoses
are not damaged. If any fuel
hose is damaged, do not start
the engine. Have a Yamaha
dealer replace the hose, other-
wise fuel may leak.
Make sure that the fuel hoses
are properly connected and
routed, and are not pinched.
Be sure to place the fuel tank
breather/overflow hose in itsoriginal position.10. Install the panels.
11. Install the rider seat.
1. Air filter element
1. Fuel tank breather/overflow hose
U4B1E0E0.book Page 15 Wednesday, October 12, 2005 2:32 PM
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2085 mm (82.1 in)
Overall width:
720 mm (28.3 in)
Overall height:
1105 mm (43.5 in)
Seat height:
835 mm (32.9 in)
Wheelbase:
1415 mm (55.7 in)
Ground clearance:
135 mm (5.31 in)
Minimum turning radius:
3400 mm (133.9 in)Weight:With oil and fuel:
195.0 kg (430 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
998.0 cm³ (60.90 cu.in)
Bore × stroke:
77.0 × 53.6 mm (3.03 × 2.11 in)
Compression ratio:
12.40 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE10W30 or SAE10W40 or SAE15W40
or SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter cartridge replacement:
2.90 L (3.07 US qt) (2.55 Imp.qt)
With oil filter cartridge replacement:
3.10 L (3.28 US qt) (2.73 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
2.76 L (2.92 US qt) (2.43 Imp.qt)Air filter:Air filter element:
Oil-coated paper element
Fuel:Recommended fuel:
Premium unleaded gasoline only
Fuel tank capacity:
18.0 L (4.76 US gal) (3.96 Imp.gal)
Fuel reserve amount:
3.4 L (0.90 US gal) (0.75 Imp.gal)Fuel injection:Manufacturer:
DENSO
Model/quantity:
297500-0300/4Spark plug (s):Manufacturer/model:
NGK/CR9EK
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Spur gear
Primary reduction ratio:
65/43 (1.512)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
45/17 (2.647)
Transmission type:
Constant mesh 6-speed
Operation:
Left foot operation
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
U4B1E0E0.book Page 1 Wednesday, October 12, 2005 2:32 PM
INDEX
AAir filter element, replacing ................... 6-14
Anti-theft alarm (optional) ..................... 3-13
Auxiliary light bulb, replacing ................ 6-36BBattery .................................................. 6-29
Brake and clutch levers,
checking and lubricating ..................... 6-26
Brake fluid, changing ............................ 6-23
Brake fluid level, checking .................... 6-22
Brake lever ........................................... 3-16
Brake pedal .......................................... 3-16CCables, checking and lubricating .......... 6-25
Care ........................................................ 7-1
Catalytic converter ................................ 3-19
Clutch lever........................................... 3-15
Clutch lever free play, adjusting ........... 6-20
Coolant ................................................. 6-12
Coolant temperature warning light.......... 3-4DDimmer switch ...................................... 3-14
Drive chain, cleaning and lubricating .... 6-24
Drive chain slack .................................. 6-23EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-16
Engine oil and oil filter cartridge ............. 6-8
Engine stop switch................................ 3-14
Engine trouble warning light ................... 3-7
EXUP system ....................................... 3-27FFront and rear brake pads, checking .... 6-21
Front fork, adjusting .............................. 3-21Front fork, checking...............................6-27
Fuel ....................................................... 3-17
Fuel consumption, tips for reducing ........ 5-3
Fuel level warning light............................ 3-4
Fuel tank breather/overflow hose .......... 3-18
Fuel tank cap......................................... 3-17
Fuses, replacing .................................... 6-30
HHandlebar switches ............................... 3-14
Hazard switch........................................ 3-15
Headlight bulb, replacing....................... 6-32
Helmet holders ...................................... 3-20
High beam indicator light......................... 3-4
Horn switch ........................................... 3-14IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-28
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-7
Indicator and warning lights .................... 3-3KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-36
Luggage strap holders .......................... 3-27MMain switch/steering lock ........................ 3-2
Model label .............................................. 9-2
Multi-function meter unit .......................... 3-8NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4
PPanels, removing and installing .............. 6-6
Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-14
Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list .......................... 4-2RRear brake light switch, adjusting ......... 6-21SSafety information ................................... 1-1
Seat height, adjusting ........................... 3-26
Seats..................................................... 3-19
Shifting .................................................... 5-2
Shift pedal ............................................. 3-15
Shift timing indicator light ........................ 3-7
Shock absorber assembly, adjusting .... 3-23
Sidestand .............................................. 3-27
Sidestand, checking and lubricating ..... 6-26
Spark plugs, checking............................. 6-7
Specifications.......................................... 8-1
Starting the engine.................................. 5-1
Start switch ........................................... 3-14
Steering, checking ................................ 6-28
Storage ................................................... 7-3
Supporting the motorcycle .................... 6-37
Swingarm pivots, lubricating ................. 6-27TTail/brake light ...................................... 6-35
Throttle cable free play, checking ......... 6-16
Throttle grip and cable,
checking and lubricating ..................... 6-25
Tires ...................................................... 6-17
U4B1E0E0.book Page 1 Wednesday, October 12, 2005 2:32 PM