2006 YAMAHA YBR125 air filter

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights ................................3-2
Speedometer unit ...........................3-2
Tachometer ....................................3-3
Fuel gauge ......................................3-3
Handlebar switches ........................3-3
Clutch lever .....................................3-4
Shift pedal .......................................3-4
Brake lever .....................................3-5
Brake pedal ....................................3-5
Fuel tank cap ..................................3-5
Fuel .................................................3-6
Catalytic converter ..........................3-7
Fuel cock ........................................3-7
Starter (choke) lever .......................3-8
Kickstarter .......................................3-9
Adjusting the shock absorber
assemblies ..................................3-9
Carrier ...........................................3-10
Luggage strap holders ..................3-10
Starting circuit cut-off system .......3-10PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting a cold engine .................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowling and panels ..................... 6-5
Checking the spark plug ................. 6-8
Engine oil ....................................... 6-9
Cleaning the air filter element ...... 6-11
Adjusting the carburetor ............... 6-12
Adjusting the engine idling
speed ........................................ 6-13
Adjusting the throttle cable free
play ........................................... 6-13
Valve clearance ............................ 6-14
Tires ............................................. 6-14
Cast wheels .................................. 6-16Adjusting the clutch lever
free play .................................... 6-17
Checking the front brake lever
free play .................................... 6-18
Adjusting the brake pedal
free play .................................... 6-18
Adjusting the rear brake light
switch ....................................... 6-19
Checking the front brake pads
and rear brake shoes ............... 6-20
Checking the front brake fluid
level .......................................... 6-20
Changing the brake fluid .............. 6-21
Drive chain slack .......................... 6-22
Cleaning and lubricating the drive
chain ......................................... 6-23
Checking and lubricating the
cables ....................................... 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Checking and lubricating the
brake and shift pedals .............. 6-24
Checking and lubricating the
brake and clutch levers ............ 6-25
Checking and lubricating the
centerstand ............................... 6-26
Lubricating the swingarm
pivots ........................................ 6-26
Checking the front fork ................. 6-26
Checking the steering .................. 6-27
Checking the wheel bearings ....... 6-28U3D9E0E0.book Page 1 Saturday, December 25, 2004 11:35 AM

DESCRIPTION
2-2
2
EAU10420
Right view1. Carrier (page 3-10)
2. Air filter element (page 6-11)
3. Engine oil filler cap (page 6-9)
4. Brake pedal (page 3-5)
5. Kickstarter (page 3-9)
6. Shock absorber assembly spring preload adjusting ring (page 3-9)
7. Luggage strap holder (page 3-10)
U3D9E0E0.book Page 2 Saturday, December 25, 2004 11:35 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-7
3 or premium unleaded fuel. Use of un-
leaded fuel will extend spark plug life
and reduce maintenance costs.
EAU13431
Catalytic converter This model is equipped with a catalytic
converter in the exhaust system.
WARNING
EWA10860
The exhaust system is hot after op-
eration. Make sure that the exhaust
system has cooled down before do-ing any maintenance work.CAUTION:
ECA10700
The following precautions must be
observed to prevent a fire hazard or
other damages.

Use only unleaded gasoline.
The use of leaded gasoline will
cause unrepairable damage to
the catalytic converter.


Never park the vehicle near pos-
sible fire hazards such as grass
or other materials that easily
burn.


Do not allow the engine to idletoo long.
EAU37210
Fuel cock The fuel cock supplies fuel from the
tank to the carburetor while filtering it al-
so.NOTE:Depending on the model, the positions
indicated on the fuel cock differ asshown in the following illustrations.
The fuel cock has three positions:
“OFF” or “”
With the lever in this position, fuel will
not flow. Always return the lever to this
position when the engine is not running.1. Arrow mark pointing to “OFF” or “”
U3D9E0E0.book Page 7 Saturday, December 25, 2004 11:35 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17710
Periodic maintenance and lubrication chart NOTE:

The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.


From 30000 km, repeat the maintenance intervals starting from 6000 km.


Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24
1*Fuel lineCheck fuel hoses for cracks or damage.√√√√ √
2*Fuel cock filterCheck condition.√√
3 Spark plugCheck condition.
Clean and regap.√√
Replace.√√
4*ValvesCheck valve clearance.
Adjust.√√√√
5 Air filter elementClean.√√
Replace.√√
6*BatteryCheck electrolyte level and specific gravity.
Make sure that the breather hose is properly routed.√√√√ √
7ClutchCheck operation.
Adjust.√√√√√
8*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
U3D9E0E0.book Page 2 Saturday, December 25, 2004 11:35 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
EAU18660
NOTE:

The air filter needs more frequent service if you are riding in unusually wet or dusty areas.


Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.Replace the brake hoses every four years and if cracked or damaged.
21*CarburetorCheck starter (choke) operation.
Adjust engine idling speed.√√√√√ √
22 Engine oilChange.
Check oil level and vehicle for oil leakage.√√√√√ √
23*Front and rear brake
switchesCheck operation.√√√√√ √
24Moving parts and ca-
blesLubricate.√√√√ √
25*Throttle grip housing
and cableCheck operation and free play.
Adjust the throttle cable free play if necessary.
Lubricate the throttle grip housing and cable.√√√√ √
26*Air induction systemCheck the air cut-off valve, reed valve, and hose for dam-
age.
Replace any damaged parts if necessary.√√√√ √
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 6 12 18 24U3D9E0E0.book Page 4 Saturday, December 25, 2004 11:35 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6
EAU37120
Cleaning the air filter element The air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean the air filter element more fre-
quently if you are riding in unusually
wet or dusty areas.
1. Remove panel A. (See page 6-5.)
2. Remove the air filter case cover by
removing the screws.
3. Remove the air filter element.4. Remove the sponge material from
the air filter element.
5. Lightly tap the air filter element to
remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air on the
mesh side as shown. If the air filter
element is damaged, replace it.6. Clean the sponge material with
solvent, then squeeze the remain-
ing solvent out, and be sure to let
the sponge material dry before in-
stalling it into the air filter element.
If the sponge material is damaged,
replace it.
WARNING
EWA10430
Use only a dedicated parts cleaning
solvent. To avoid the risk of fire or
explosion, do not use gasoline orsolvents with a low flash point.
1. Screw
2. Air filter case cover
1. Sponge material
2. Air filter element
1. Air filter element
U3D9E0E0.book Page 11 Saturday, December 25, 2004 11:35 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-12
6
CAUTION:
ECA15100
To avoid damaging the sponge ma-
terial, handle it gently and carefully,and do not twist it.
7. Install the sponge material into the
air filter element, and then install
the air filter element into the air fil-
ter case.CAUTION:
ECA10480


Make sure that the air filter ele-
ment is properly seated in the
air filter case.


The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) maybecome excessively worn.
8. Install the air filter case cover by in-
stalling the screws.
9. Check the hose at the bottom of
the air filter case for accumulated
dust or water, and if necessary,
drain it by removing the clamp, and
then removing the plug.10. Install the plug into the check
hose, and then install the clamp.
11. Install the panel.
EAU21280
Adjusting the carburetor The carburetor is an important part of
the engine and requires very sophisti-
cated adjustment. Therefore, most car-
buretor adjustments should be left to a
Yamaha dealer, who has the neces-
sary professional knowledge and expe-
rience. The adjustment described in the
following section, however, may be ser-
viced by the owner as part of routine
maintenance.CAUTION:
ECA10550
The carburetor has been set and ex-
tensively tested at the Yamaha fac-
tory. Changing these settings
without sufficient technical knowl-
edge may result in poor perfor-mance of or damage to the engine.
1. Clamp
2. Air filter check hose plug
U3D9E0E0.book Page 12 Saturday, December 25, 2004 11:35 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:
1980 mm (78.0 in)
Overall width:
745 mm (29.3 in)
Overall height:
1080 mm (42.5 in)
Seat height:
780 mm (30.7 in)
Wheelbase:
1290 mm (50.8 in)
Ground clearance:
175 mm (6.89 in)
Minimum turning radius:
1750 mm (68.9 in)Weight:With oil and fuel:
120.0 kg (265 lb)Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
123.7 cm³ (7.55 cu.in)
Bore × stroke:
54.0 × 54.0 mm (2.13 × 2.13 in)
Compression ratio:
10.0 :1
Starting system:
Electric starter and kickstarter
Lubrication system:
Wet sump
Engine oil:Type:
SAE10W30 or SAE10W40 or SAE15W40
or SAE20W40 or SAE20W50
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Periodic oil change:
1.00 L (1.06 US qt) (0.88 Imp.qt)Air filter:Air filter element:
Dry elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
12.0 L (3.17 US gal) (2.64 Imp.gal)
Fuel reserve amount:
3.0 L (0.79 US gal) (0.66 Imp.gal)Carburetor:Manufacturer:
MIKUNIType × quantity:
VM22SH x 1
Spark plug (s):Manufacturer/model:
NGK/CR6HSA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Helical gear
Primary reduction ratio:
68/20 (3.400)
Secondary reduction system:
Chain drive
Secondary reduction ratio:
45/14 (3.214)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
37/14 (2.643)
2nd:
32/18 (1.778)
3rd:
25/19 (1.316)
4th:
23/22 (1.045)
5th:
21/24 (0.875)
-20 -10 0
10 20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40
chapter8 Page 1 Friday, January 7, 2005 4:05 PM