2006 YAMAHA VERSITY 300 ABS

TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
Further safe-riding points ................1-4
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator lights ................................3-2
Speedometer ..................................3-2
Fuel gauge ......................................3-3
Battery voltage/coolant temperature
gauge ..........................................3-3
Multi-function display ......................3-4
Anti-theft alarm (optional) ...............3-7
Handlebar switches ........................3-7
Front brake lever ............................3-8
Rear brake lever .............................3-9
Fuel tank cap ..................................3-9
Fuel ...............................................3-10
Catalytic converter ........................3-11
Seat ..............................................3-11
Storage compartment ...................3-12
Storage compartment ...................3-12
Storage compartment ...................3-13
Anti-theft device housing ..............3-13
Adjusting the shock absorber
assemblies ................................3-14Luggage hook .............................. 3-14
Sidestand ..................................... 3-15
Ignition circuit cut-off system ........ 3-15
Auxiliary DC jack .......................... 3-17
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Starting off ...................................... 5-2
Acceleration and deceleration ........ 5-2
Braking ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing cowlings
and panels .................................. 6-5
Checking the spark plug ................. 6-9
Engine oil ..................................... 6-10
Final transmission oil .................... 6-12
Coolant ......................................... 6-13Air filter and V-belt case air filter
elements ................................... 6-14
Adjusting the carburetor ............... 6-16
Checking the throttle cable free
play ........................................... 6-16
Valve clearance ........................... 6-17
Tires ............................................. 6-17
Cast wheels ................................. 6-19
Checking the front and rear brake
lever free play ........................... 6-19
Checking the front and rear brake
pads .......................................... 6-20
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the throttle
grip and cable ........................... 6-22
Lubricating the front and rear brake
levers ........................................ 6-22
Checking and lubricating the
centerstand and sidestand ....... 6-23
Checking the front fork ................. 6-23
Checking the steering .................. 6-24
Checking the wheel bearings ....... 6-25
Battery ......................................... 6-25
Replacing the fuses ..................... 6-26
Replacing the headlight bulb ....... 6-27
Replacing a front turn signal light
bulb ........................................... 6-28

DESCRIPTION
2-1
2
EAU10410
Left view
1
65 4 3 2
1. Rear storage compartment (page 3-13)
2. Shock absorber assembly spring preload adjusting ring (page 3-14)
3. Air filter element (page 6-14)
4. V-belt case air filter element (page 6-14)
5. Sidestand (page 3-15/6-23)
6. Coolant level check window (page 6-13)

INSTRUMENT AND CONTROL FUNCTIONS
3-14
3
EAU14880
Adjusting the shock absorber
assemblies Each shock absorber assembly is
equipped with a spring preload adjust-
ing ring.CAUTION:
ECA10100
Never attempt to turn an adjusting
mechanism beyond the maximum orminimum settings.
WARNING
EWA10210
Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability mayresult.
Adjust the spring preload as follows.
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring on each shock ab-
sorber assembly in direction (a). To de-
crease the spring preload and thereby
soften the suspension, turn the adjust-
ing ring on each shock absorber as-
sembly in direction (b).NOTE:Align the appropriate notch in the ad-
justing ring with the position indicatoron the shock absorber.
EAUT1070
Luggage hook
WARNING
EWAT1030


Do not exceed the load limit of 3
kg (6.6 lb) for the luggage hook.


Do not exceed the maximum
load of 202 kg (445 lb) for the ve-hicle.
1. Spring preload adjusting ring
2. Position indicator
1
2
3
4
1
2
(b)
(a)
ZAUM0414
Spring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
4
1. Luggage hook
1
ZAUM0415

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
9*WheelsCheck runout and for damage.√√√√
10*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
11*Wheel bearingsCheck bearing for looseness or damage.√√√√
12*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 20000 km
13*Chassis fastenersMake sure that all nuts, bolts and screws are properly
tightened.√√√√ √
14 Sidestand, centerstandCheck operation.
Lubricate.√√√√ √
15*Sidestand switchCheck operation.√√√√√ √
16*Front forkCheck operation and for oil leakage.√√√√
17*Shock absorber assem-
bliesCheck operation and shock absorbers for oil leakage.√√√√
18*CarburetorAdjust engine idling speed.√√√√√ √
19 Engine oilChange. (See page 3-4.)√When the oil change indicator comes on
(every 3000 km)
Check oil level and vehicle for oil leakage. Every 3000 km√
20*Engine oil strainerClean.√
21*Cooling systemCheck coolant level and vehicle for coolant leakage.√√√√ √
Change. Every 3 years
22 Final transmission oilCheck vehicle for oil leakage.√√ √
Change.√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040

SCOOTER CARE AND STORAGE
7-2
7 After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on the
roads during winter are extremely cor-
rosive in combination with water, carry
out the following steps after each ride in
the rain, near the sea or on salt-
sprayed roads.NOTE:Salt sprayed on roads in the winter mayremain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the en-
gine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. Apply a corrosion protection spray
on all metal, including chrome- and
nickel-plated, surfaces to prevent
corrosion.
After cleaning
1. Dry the scooter with a chamois or
an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be-
fore storing or covering it.
WARNING
EWA10940


Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.


Before operating the scooter
test its braking performanceand cornering behavior.
CAUTION:
ECA10800


Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.


Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.

SPECIFICATIONS
8-2
8
Operation:
Centrifugal automatic typeChassis:Frame type:
Steel tube underbone
Caster angle:
26.00 °
Trail:
90.0 mm (3.54 in)Front tire:Type:
Tubeless
Size:
120/80-14 58P
Manufacturer/model:
MICHELIN/PILOT CITY TLRear tire:Type:
Tubeless
Size:
150/70-14 66P
Manufacturer/model:
MICHELIN/PILOT CITY TLLoading:Maximum load:
202 kg (445 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
180 kPa (26 psi) (1.80 kgf/cm²)Rear:
190 kPa (28 psi) (1.90 kgf/cm²)
Loading condition:
90–160 kg (198–353 lb)
Front:
180 kPa (26 psi) (1.80 kgf/cm²)
Rear:
200 kPa (29 psi) (2.00 kgf/cm²)
Loading condition :
160–202 kg (353–445 lb)
Front:
190 kPa (28 psi) (1.90 kgf/cm²)
Rear:
220 kPa (32 psi) (2.20 kgf/cm²)
Front wheel:Wheel type:
Cast wheel
Rim size:
14 x MT2.75Rear wheel:Wheel type:
Cast wheel
Rim size:
14 x MT4.00Front brake:Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brakeOperation:
Left hand operation
Recommended fluid:
DOT 4
Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
108.0 mm (4.25 in)Rear suspension:Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
120.0 mm (4.72 in)Electrical system:Ignition system:
Transistorized coil ignition
Charging system:
AC magnetoBattery:Model:
F9-12B
Voltage, capacity:
12 V, 9.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage x quantity:Headlight:
12 V, 35 W/35.0 W × 2

INDEX
AAcceleration and deceleration ................ 5-2
Air filter and V-belt case air filter
elements, cleaning ............................. 6-14
Anti-theft alarm (optional) ....................... 3-7
Anti-theft device housing ...................... 3-13
Auxiliary DC jack .................................. 3-17BBattery .................................................. 6-25
Battery voltage/coolant temperature
gauge ................................................... 3-3
Brake fluid, changing ............................ 6-21
Brake fluid level, checking .................... 6-20
Brake lever, front .................................... 3-8
Brake lever, rear ..................................... 3-9
Brake levers, lubricating ....................... 6-22
Braking ................................................... 5-2CCables, checking and lubricating .......... 6-22
Carburetor,adjusting ............................. 6-16
Care ........................................................ 7-1
Catalytic converter ................................ 3-11
Centerstand and sidestand, checking
and lubricating .................................... 6-23
Coolant ................................................. 6-13
Cowlings and panels, removing and
installing ............................................... 6-5DDimmer switch ........................................ 3-7
Display, multi-function ............................ 3-4EEngine break-in ...................................... 5-3
Engine oil .............................................. 6-10
Engine stop switch.................................. 3-8
FFinal transmission oil.............................6-12
Front and rear brake lever free play,
checking .............................................. 6-19
Front and rear brake pads, checking .... 6-20
Front fork, checking...............................6-23
Fuel ....................................................... 3-10
Fuel consumption, tips for reducing ........ 5-3
Fuel gauge .............................................. 3-3
Fuel tank cap........................................... 3-9
Fuses, replacing .................................... 6-26HHandlebar switches ................................. 3-7
Hazard switch.......................................... 3-8
Headlight bulb, replacing....................... 6-27
High beam indicator light......................... 3-2
Horn switch ............................................. 3-8IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-15
Indicator lights .........................................3-2KKey identification number ........................ 9-1LLicense plate light bulb, replacing ......... 6-30
Low beam indicator light ......................... 3-2
Luggage hook ....................................... 3-14MMain switch/steering lock ........................ 3-1
Model label .............................................. 9-2PParking ....................................................5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-7Periodic maintenance and lubrication
chart...................................................... 6-2
Pre-operation check list .......................... 4-2
SSafe-riding points .................................... 1-4
Safety information ................................... 1-1
Seat ...................................................... 3-11
Shock absorber assemblies,
adjusting ............................................. 3-14
Sidestand .............................................. 3-15
Spark plug, checking .............................. 6-9
Specifications.......................................... 8-1
Speedometer .......................................... 3-2
Starting off .............................................. 5-2
Starting the engine.................................. 5-1
Start switch ............................................. 3-8
Steering, checking ................................ 6-24
Storage ................................................... 7-3
Storage compartment .................. 3-12, 3-13TTail/brake light bulb or rear turn signal
light bulb, replacing............................. 6-29
Throttle cable free play, checking ......... 6-16
Throttle grip and cable, checking and
lubricating ........................................... 6-22
Tires ...................................................... 6-17
Tool kit .................................................... 6-1
Troubleshooting .................................... 6-30
Troubleshooting charts ......................... 6-31
Turn signal indicator lights ...................... 3-2
Turn signal light bulb (front),
replacing ............................................. 6-28
Turn signal switch ................................... 3-7