PERIODIC MAINTENANCE AND MINOR REPAIR
6-28
6
EAU37530
Battery A poorly maintained battery will corrode
and discharge quickly. The electrolyte
level, battery lead connections and
breather hose routing should be
checked before each ride and at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
To check the electrolyte level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.NOTE:Make sure that the vehicle is positioned
straight up when checking the electro-lyte level.
2. Open the seat. (See page 3-7.)
3. Check the electrolyte level in the
battery.NOTE:The electrolyte should be between theminimum and maximum level marks.4. If the electrolyte is at or below the
minimum level mark, remove the
battery band, and then lift the bat-
tery cover up.
5. Add distilled water to raise the
electrolyte to the maximum level
mark.
WARNING
EWA10770
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
skin, eyes or clothing and al-ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan-
tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15
minutes and seek prompt
medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.
Take care not to spill electrolyte
on the drive chain, as this may
weaken it, shorten chain life and
possibly result in an accident.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
1. Battery band
2. Battery cover
3. Maximum level mark
4. Minimum level mark
5. Battery
U5YPE0E0.book Page 28 Wednesday, February 23, 2005 4:22 PM
SPECIFICATIONS
8-2
8
Caster angle:25.50 °
Trail: 75.0 mm (2.95 in)Front tire:Type:
With tube
Size: 70/90-17M/C 38P
Manufacturer/model:
IRC/NF63B
Manufacturer/model: DUNLOP/D 102FARear tire:Type:
With tube
Size: 80/90-17M/C 44P
Manufacturer/model: IRC/NR78Y
Manufacturer/model:
DUNLOP/D102ALoading:Maximum load:110 kg (243 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0 –198 lb)
Front: 200 kPa (29 psi) (2.00 kgf/cm ²) Rear:
225 kPa (33 psi) (2.25 kgf/cm ²)
Loading condition: 90–110 kg (198 –243 lb)
Front:
200 kPa (29 psi) (2.00 kgf/cm ²)
Rear: 225 kPa (33 psi) (2.25 kgf/cm ²)
Front wheel:Wheel type:
Spoke wheel
Rim size: 17x1.20Rear wheel:Wheel type:
Spoke wheel
Rim size: 17x1.60Front brake:Type:
Single disc brake
Operation: Right hand operation
Recommended fluid: DOT 3 or 4Rear brake:Type:Drum brake
Operation: Right foot operationFront suspension:Type:Telescopic fork Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 100.0 mm (3.94 in)
Rear suspension:Type:Swingarm (monocross)
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
90.0 mm (3.54 in)Electrical system:Ignition system:DC. CDI
Charging system:
AC magnetoBattery:Model:GM5Z-3B/YB 5L-B
Voltage, capacity:
12 V, 5.0 AhHeadlight:Bulb type:Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 32 W/32.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light:
12 V, 10.0 W × 2
Rear turn signal light: 12 V, 10.0 W × 2
U5YPE0E0.book Page 2 Wednesday, February 23, 2005 4:22 PM