2006 YAMAHA MAJESTY 400 light

PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
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67
8
9
WARNING

EWA11310

Make sure that no foreign mate-
rial enters the final transmission
case.

Make sure that no oil gets on the
tire or wheel.
7. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU34191
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
NOTE:


The coolant level must be checked
on a cold engine since the level
varies with engine temperature.

Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Pull up the right floorboard mat as
shown.3. Remove the coolant reservoir cov-
er by removing the screw.
4. Check the coolant level in the cool-
ant reservoir.
1. Right floorboard mat
1. Screw
2. Coolant reservoir cover
1
1
2

PERIODIC MAINTENANCE AND MINOR REPAIR
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5. Lightly tap the V-belt case air filter
element to remove most of the
dust and dirt, and then blow out the
dirt with compressed air as shown.
6. Check the V-belt case air filter ele-
ment for damage and replace it ifnecessary.
7. Install the V-belt case air filter ele-
ment by installing the screws.
8. Install the V-belt air filter case cov-
er by installing the screws.
CAUTION:

ECA12940
Make sure that the V-belt filter ele-
ment is properly seated in its case.
9. Install the panel.
10. Install the cowling.
EAU21381
Checking the throttle cable
free play
The throttle cable free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.
1. Screw
2. V-belt case air filter element
2
1 1

1. Throttle cable free play
1

PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
2
3
4
5
67
8
9
CAUTION:

ECA10640
Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Spare main fuse
2. Main fuse
1. Fuse box
2. Hazard fuse
1
2
1
2

1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Radiator fan fuse
5. Backup fuse (for odometer and clock)
6. Fuel injection system fuse
7. Spare fuse
7
123456

Specified fuses:
Main fuse:
40.0 A
Ignition fuse:
10.0 A
Signaling system fuse:
10.0 A
Headlight fuse:
25.0 A
Hazard fuse:
10.0 A
Radiator fan fuse:
10.0 A
Fuel injection system fuse:
10.0 A
Backup fuse:
10.0 A

PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
1
2
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EAU34240
Replacing a headlight bulb
This model is equipped with quartz bulb
headlights. If a headlight bulb burns
out, have a Yamaha dealer replace it
and, if necessary, adjust the headlight
beam.
EAU24180
Tail/brake light
This model is equipped with an LED
type of tail/brake light.
If the tail/brake light does not come on,
have a Yamaha dealer check it.
EAU34250
Replacing a front turn signal
light bulb or an auxiliary light
bulb
1. Place the scooter on the center-
stand.
2. Remove panel A. (See page 6-6.)
3. Remove the windshield by remov-
ing the screws.
4. Remove the front turn signal light
and auxiliary light unit by removing
the screws.
1. Screw
2. Windshield
1
2

PERIODIC MAINTENANCE AND MINOR REPAIR
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5. Remove the socket (together with
the bulb) by turning it counter-
clockwise.6. To remove the defective turn sig-
nal light bulb, push it in and turn it
counterclockwise. To remove the
defective auxiliary light bulb, pull it
out.
7. To insert a new turn signal light
bulb into the socket, push it in, and
then turn it clockwise until it stops.
To install a new auxiliary light bulb,
push it into the socket.
8. Install the socket (together with the
bulb) by turning it clockwise.
9. Place the turn signal light and aux-
iliary light unit in the original posi-
tion, and then install the screws.
10. Install the windshield by installing
the screws.
11. Install panel A.

EAU34260
Replacing a rear turn signal
light bulb
1. Place the scooter on the center-
stand.
2. Remove cowling C for replacing
the left turn signal light bulb or
cowling D for replacing the right
turn signal light bulb. (See
page 6-6.)
3. Remove the socket (together with
the turn signal light bulb) by turning
it counterclockwise.
4. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
5. Insert a new bulb into the socket,
1. Screw
2. Front turn signal light and auxiliary light
unit
1. Turn signal light bulb socket
2. Auxiliary light bulb socket
1
2
1
2

1. Turn signal light bulb socket
1

PERIODIC MAINTENANCE AND MINOR REPAIR
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push it in, and then turn it clock-
wise until it stops.
6. Install the socket (together with the
bulb) by turning it clockwise.
7. Install the cowling removed.

EAU34270
Replacing the license plate
light bulb
1. Remove cowling B. (See
page 6-6.)
2. Remove the license plate light cov-
er and license plate light lens by
removing the screws.
3. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the license plate light lens
and license plate light cover by in-
stalling the screws.
6. Install the cowling.
1. License plate light lens
2. License plate light cover
3. Screw
1
23

1. Bulb
1

7-1
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SCOOTER CARE AND STORAGE
EAU26090
Care
While the open design of a scooter re-
veals the attractiveness of the technol-
ogy, it also makes it more vulnerable.
Rust and corrosion can develop even if
high-quality components are used. A
rusty exhaust pipe may go unnoticed
on a car, however, it detracts from the
overall appearance of a scooter. Fre-
quent and proper care does not only
comply with the terms of the warranty,
but it will also keep your scooter looking
good, extend its life and optimize its
performance.
Before cleaning
1. Cover the muffler outlet with a
plastic bag after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug cap, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:

ECA10780

Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.

Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge
with mild detergent and water to
clean plastic.

Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent orthinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.

Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.

For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.

SPECIFICATIONS
8-3
1
2
3
4
5
6
7
8
9Headlight:

Bulb type:
Halogen bulb
Bulb voltage, wattage
×
quantity:
Headlight:
12 V, 60 W/55.0 W
×
2
Tail/brake light:
LED
Front turn signal light:
12 V, 21.0 W
×
2
Rear turn signal light:
12 V, 21.0 W
×
2
Auxiliary light:
12 V, 5.0 W
×
2
License plate light:
12 V, 5.0 W
×
1
Meter lighting:
12 V, 2.0 W
×
3
High beam indicator light:
12 V, 1.4 W
×
1
Turn signal indicator light:
12 V, 1.4 W
×
2
Engine trouble warning light:
12 V, 1.4 W
×
1
Immobilizer system indicator light:
LED

Fuses:
Main fuse:
40.0 A
Headlight fuse:
25.0 A
Signaling system fuse:
10.0 AIgnition fuse:
10.0 A
Radiator fan fuse:
10.0 A
Hazard fuse:
10.0 A
Fuel injection system fuse:
10.0 A
Backup fuse:
10.0 A