2006 YAMAHA MAJESTY 400 key

OPERATION AND IMPORTANT RIDING POINTS
5-4
2
3
4
56
7
8
9

EAU16841
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU34320
0–1000 km (0–600 mi)
Avoid prolonged operation above
4000 r/min.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above
6000 r/min.
CAUTION:

ECA12930
After 1000 km (600 mi) of operation,be sure to replace the engine oil, fi-
nal transmission oil and the oil filter
element.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.
CAUTION:

ECA10310

Keep the engine speed out of
the tachometer red zone.

If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
EAU17212
Parking
When parking, stop the engine, and
then remove the key from the main
switch.
WARNING

EWA10310

Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.

Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn.
CAUTION:

ECA10380
Never park in an area where there
are fire hazards such as grass or
other flammable materials.

PERIODIC MAINTENANCE AND MINOR REPAIR
6-14
2
3
4
5
67
8
9
NOTE:

Make sure that the O-rings are properly
seated.
8. Install the washer and the engine
oil drain bolt, and then tighten the
drain bolt to the specified torque.
NOTE:

Make sure that the washer is properly
seated.
9. Add the specified amount of the
recommended engine oil, and then
install and tighten the oil filler cap.
CAUTION:

ECA11670

Do not use oils with a diesel
specification of “CD” or oils of a
higher quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.

Be sure no foreign material en-
ters the crankcase.
10. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
11. Reset the oil change indicator ac-
cording to the following procedure.
To reset the oil change indicator
1. Turn the key to “ON”.2. Hold the “OIL CHANGE” button
pushed for two to eight seconds.
3. Release the “OIL CHANGE” but-
ton, and the oil change indicator
will go off.
NOTE:

If the engine oil is changed before the
oil change indicator comes on (i.e. be-
fore the periodic oil change interval has
been reached), the indicator must be
reset after the oil change for the next
periodic oil change to be indicated at
the correct time. To reset the oil change
indicator before the periodic oil change
interval has been reached, follow the
above procedure, but note that the indi-
cator will come on for 1.4 seconds after
Tightening torque:
Oil filter element cover bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Tightening torque:
Engine oil drain bolt:
20 Nm (2.0 m·kgf, 14.5 ft·lbf)
Recommended engine oil:
See page 8-1.
Oil quantity:
Without oil filter element replace-
ment:
1.50 L (1.59 US qt) (1.32 Imp.qt)
With oil filter element replacement:
1.70 L (1.80 US qt) (1.50 Imp.qt)
1. “OIL CHANGE” button
1

PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
1
2
3
4
5
6
7
8
9
electrical accessories.
To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation.
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.
CAUTION:

ECA10630

Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.

To charge a sealed-type (MF)
battery, a special (constant-volt-
age) battery charger is required.
Using a conventional battery
charger will damage the battery.
If you do not have access to a
sealed-type (MF) battery charg-er, have a Yamaha dealer
charge your battery.
EAU34232
Replacing the fuses
The main fuse and the fuse box, which
contains the fuses for the individual cir-
cuits, are located behind cowling A.
(See page 6-6.)
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
NOTE:

If the main fuse is blown, remove the
grab bar to access the main fuse. After
replacing the main fuse, install the grab
bar. (See page 6-6.)

PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
2
3
4
5
67
8
9
CAUTION:

ECA10640
Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Spare main fuse
2. Main fuse
1. Fuse box
2. Hazard fuse
1
2
1
2

1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Radiator fan fuse
5. Backup fuse (for odometer and clock)
6. Fuel injection system fuse
7. Spare fuse
7
123456

Specified fuses:
Main fuse:
40.0 A
Ignition fuse:
10.0 A
Signaling system fuse:
10.0 A
Headlight fuse:
25.0 A
Hazard fuse:
10.0 A
Radiator fan fuse:
10.0 A
Fuel injection system fuse:
10.0 A
Backup fuse:
10.0 A

9-1
2
3
4
5
6
7
8
9

CONSUMER INFORMATION
EAU26351
Identification numbers
Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen.
KEY IDENTIFICATION NUMBER:
VEHICLE IDENTIFICATION
NUMBER:
MODEL LABEL INFORMATION:
EAU26381
Key identification number
The key identification number is
stamped into the key tag. Record this
number in the space provided and use
it for reference when ordering a new
key.
EAU26410
Vehicle identification number
The vehicle identification number is
stamped into the frame.
NOTE:

The vehicle identification number is
used to identify your vehicle and may
be used to register it with the licensing
authority in your area.
1. Key identification number
2. Code re-registering key (red bow)
3. Standard keys (black bow)
1. Vehicle identification number
1

INDEX
A
Acceleration and deceleration ...................5-2
Air filter elements and check hoses and
V-belt case air filter element ..................6-18
Anti-theft alarm (optional) ..........................3-8
B
Battery .....................................................6-30
Brake fluid, changing ...............................6-26
Brake fluid level, checking .......................6-25
Brake lever, front .....................................3-10
Brake lever, rear ......................................3-10
Brake levers, lubricating ..........................6-27
Braking ......................................................5-2
C
Cables, checking and lubricating .............6-27
Care ...........................................................7-1
Catalytic converter ...................................3-13
Centerstand and sidestand, checking
and lubricating .......................................6-28
Coolant ....................................................6-16
Cowlings and panels, removing and
installing ..................................................6-6
D
Dimmer switch ...........................................3-9
E
Engine break-in .........................................5-4
Engine oil and oil filter element ................6-12
Engine stop switch.....................................3-9
Engine trouble warning light ......................3-3
F
Final transmission oil ...............................6-15
Front and rear brake lever free play ........6-23
Front and rear brake pads, checking .......6-25
Front fork, checking .................................6-28Fuel ......................................................... 3-12
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ........................................... 3-11
Fuses, replacing ...................................... 6-31
H
Handlebar switches ................................... 3-8
Hazard switch ............................................ 3-9
Headlight bulb, replacing ......................... 6-33
High beam indicator light ........................... 3-3
Horn switch................................................ 3-9
I
Identification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-17
Immobilizer system.................................... 3-1
Immobilizer system indicator light ............. 3-3
Indicator and warning lights....................... 3-3
K
Key identification number .......................... 9-1
L
License plate light bulb, replacing ........... 6-35
M
Main switch/steering lock .......................... 3-2
Model label ................................................ 9-2
Multi-function display ................................. 3-4
P
Parking ...................................................... 5-4
Part locations............................................. 2-1
Pass switch ............................................... 3-9
Periodic maintenance and lubrication
chart ........................................................ 6-3
Pre-operation check list ............................. 4-2
R
Rear brake lock lever .............................. 3-10
Rear brake lock lever cable, adjusting .... 6-24Rider seat, adjusting ............................... 3-14
S
Safe-riding points ...................................... 1-4
Safety information ..................................... 1-1
Seats ....................................................... 3-13
Sidestand ................................................ 3-17
Spark plug, checking ............................... 6-10
Specifications ............................................ 8-1
Speedometer............................................. 3-4
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch................................................ 3-9
Steering, checking................................... 6-29
Storage...................................................... 7-3
Storage compartments ............................ 3-15
T
Tachometer ............................................... 3-4
Tail/brake light ......................................... 6-33
Throttle cable free play, checking ........... 6-20
Throttle grip and cable, checking and
lubricating ............................................. 6-27
Tires ........................................................ 6-21
Tool kit....................................................... 6-1
Troubleshooting ...................................... 6-36
Troubleshooting charts............................ 6-37
Turn signal indicator lights ........................ 3-3
Turn signal light bulb (front) or auxiliary
light bulb, replacing ............................... 6-33
Turn signal light bulb (rear), replacing..... 6-34
Turn signal switch ..................................... 3-9
V
Valve clearance....................................... 6-21
Vehicle identification number .................... 9-1