2006 YAMAHA FX Owners Manual

4-8
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WARNING@
Be sure to turn off the engine when
you perform maintenance unless oth-
erwise specified, otherwise an acci-
dent or injury could result from
unexpected operation, moving parts,
or electric shock. If the owner is not
familiar with watercraft servicing, this
work should be done by a Yamaha
dealer. Improperly serviced compo-
nents could fail or stop operating cor-
rectly, which could result in an
accident.

Modifications to this watercraft not
approved by Yamaha may cause loss
of performance or excessive noise and
exhaust emissions, or render it unsafe
for use. Consult a Yamaha dealer
before attempting any changes.
@
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Owner’s/Operator’s Manual
and tool kit
It is advisable always to carry the Owner’s/
Operator’s Manual and tool kit with you
whenever you use the watercraft. For your
convenience, a storage compartment 1 is
provided on the watercraft for the manual
and tool kit.
NOTE:@ To protect these materials from water dam-
age, it would be a good idea to put them in a
waterproof bag.
@
The service information included in this
manual is intended to provide you, the
owner, with the necessary information for
completing your own preventive mainte-
nance and minor repairs. The tools provided
in the tool kit are sufficient for this purpose,
except that a torque wrench may also be
necessary to tighten nuts and bolts.
2Tool bag
3Screwdriver
416 mm box wrench
510/12 mm box wrench
6Pliers
7Open-end wrench
8Garden hose adapter
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EJU01355
Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, depend-
ing on your operating conditions maintenance may need to be performed more frequently.
PMC-F1B1(
) This mark indicates maintenance that you may do yourself.
(
❍) This mark indicates work to be done by a Yamaha dealer.
MAINTENANCE INTERVAL
INITIALTHEREAFTER
EVERYPA G E
10
hours50
hours100
hours100
hours200
hours
ITEM
6
months12
months12
months24
months
Spark plug Inspect, clean, adjust



4-16
Lubrication points Lubricate

/❍

/❍
4-18
Intermediate housing Lubricate❍
*1

*2

*2 4-20
Fuel system Inspect❍❍
4-11
Fuel tank Inspect, clean❍❍
4-11
Trolling speed Inspect, adjust❍❍
4-23
Throttle shaft Inspect❍❍
—
Cooling water passages Flush

*3 4-1
Water inlet strainer Inspect, clean❍❍
—
Bilge strainer Clean❍❍
—
Electric bilge pump strainer Inspect, clean❍❍
—
Impeller Inspect❍❍
—
Jet thrust nozzle angle Inspect, adjust

/❍

/❍
4-15
Steering master Inspect❍❍❍
—
QSTS mechanism Inspect, adjust❍❍❍
—
Shift cable and mechanism Inspect, adjust❍❍
4-15
Throttle cable Inspect, adjust❍❍❍
4-15
Stern drain plugs Inspect, replace❍❍
3-10
Battery Inspect ❍❍
—
Rubber coupling Inspect❍
—
Engine mount Inspect❍
—
Nuts and bolts Inspect❍❍❍
—
Air filter Inspect, replace


4-14
Engine oil Replace❍❍❍
4-12
Engine oil filter Replace❍❍
—
Valve clearance Inspect, adjust❍
—
*1: Grease quantity: 33.0–35.0 cm3 (1.11–1.18 oz)
*2: Grease quantity: 6.0–8.0 cm3 (0.20–0.27 oz)
*3: After every use
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EJU01816
Inspecting the fuel system
WARNING@ Gasoline is highly flammable and explo-
sive. Failure to check for and repair any
fuel leakage could result in fire or explo-
sion. A fire or explosion can cause
severe injury or death. Shut off the
engine. Do not smoke. Avoid spilling
gasoline.
Fuel in hose is pressurized.
Fuel can spray out and cause injury or a
fire hazard if fuel line is disconnected.
Do not attempt to run engine with fuel
line disconnected.
Check the fuel system for leaks, cracks,
or malfunctions. If any problem is found,
consult a Yamaha dealer.
Check:

Fuel tank for water or dirt.

Fuel tank cap (seal) for damage.

Fuel tank for damage, cracks or leakage.

Fuel hose joint for leakage.

Fuel hose for cracks or other damage.

Air bleeding passages for leakage.
EJU01841
Fuel tank
Check the fuel tank 1 for leakage or
water in the tank. If water is found in the fuel
system or if the fuel tank needs to be
cleaned, have a Yamaha dealer service the
watercraft.
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Changing the engine oil
WARNING@ Engine oil is extremely hot immediately
after the engine is turned off. Coming
into contact with or getting any engine
oil on your clothes could result in burns.
@
CAUTION:@
Do not run the engine with too much or
not enough oil in the oil tank. Oil could
spray out and the engine could be
damaged.

Be sure to change the engine oil after
the first 10 hours of operation, and
every 100 hours thereafter or at the
start of a new season, otherwise the
engine will wear quickly.
The oil filter should be replaced every
year or every 100 hours of operation.
Have a Yamaha dealer replace the oil
filter if necessary.
@
It is recommended to have a Yamaha
dealer change the engine oil. However, if
you choose to change the oil on your own,
consult a Yamaha dealer.
NOTE:@ Dispose of used oil according to local regu-
lations.
@
Recommended engine oil:
See page 3-3.
Oil quantity:
With oil filter replacement:
2.2 L (2.3 US qt, 1.9 Imp qt)
Without oil filter replacement:
2.0 L (2.1 US qt, 1.8 Imp qt)
Total amount:
4.3 L (4.5 US qt, 3.8 Imp qt)
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CAUTION:@ If oil is leaking or the oil pressure warn-
ing indicator comes on when the engine
is running, immediately turn the engine
off and have a Yamaha dealer check the
watercraft. Continuing to operate the
engine under such conditions could
cause severe engine damage.
@
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Checking the air filter element
The air filter element should be checked
every 12 months or every 100 hours of oper-
ation.
To check the air filter:
1. Remove the rear and front seats. (See
pages 2-5 and 2-6 for seat removal and
installation procedures.)
2. Remove the air filter case cover
screws1, slide the locks 2 open, and
then remove the case cover.
3. Remove the air filter element and check
it for dirt and oil. Replace the air filter ele-
ment if there is any oil buildup, or every
2 years or every 200 hours of operation.
4. Install the air filter element in the air filter
case, and then install the case cover.
CAUTION:@
Make sure that the air filter element is
installed in the filter case properly.

Do not start the engine with the air fil-
ter element removed, otherwise the
pistons and cylinders could be dam-
aged.

If cleaning the air filter element, use
cold or lukewarm water and let it air
dry completely. Do not use detergent
or solvent to clean the air filter ele-
ment, or dry it with heat or com-
pressed air, otherwise it could be
damaged.
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Inspecting the jet thrust nozzle
angle
Check for smooth operation of the handle-
bars and jet thrust nozzle.
Turn the handlebars as far as possible to
the right and left and check that the distance
between the jet thrust nozzle and the
bracket of the reverse gate are equal on
right and left sides.
If steering is stiff or misadjusted, have a
Yamaha dealer service it.
EJU01852
Inspecting the shift cable
Place the shift lever in the reverse posi-
tion.
Make sure that the reverse gate makes
contact with the stopper 1 on the bracket,
and that the arm 2 makes contact with the
reverse gate.
If the reverse gate does not reach the cor-
rect positions, have a Yamaha dealer ser-
vice it.
EJU01104
Inspecting and adjusting the
throttle cable
Check that the throttle cable moves back
to the set position smoothly and that free
play is within specification.
1. Squeeze and release the throttle lever. If
the lever does not return smoothly, have
a Yamaha dealer service it.
2. Adjust free play a by loosening the lock-
nut 1 and turning the adjuster 2. Distance A and B: A = B
Throttle lever free play:
4–7 mm (0.16–0.28 in)
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