2006 VOLVO S40 engine

2 0 0 6
VOLVO S40
Chapter 12 - Specifications
pg. 175 Specifications
Label information176
Dimensions and weights177
Fuel, oils, and fluids178
Engine oil179
Engine specifications180
Electrical system181
Three-way catalytic converter182
Volvo programs183
pg. 176 Label information
1. Vacuum hose routing (underside of hood)
2. Model plate
Vehicle Identification Number (VIN).
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Permissible axle weight, rearFWD: 2130 lbs
FWD Turbo: 2130 lbs
AWD Turbo: 2200 lbs
970 kg
970 kg
1000 kg
Curb weight FWD: 3170 - 3285 lbs
AWD: 3405 - 3455 lbs1440 - 1500 kg
1550 - 1575
Max. roof load All models: 165 lbsAll models: 75 kg
Max. trailer weight (w/o brakes) All models: 1540 lbsAll models: 700 kg
Max. trailer weight (with brakes) All models: 2000 lbsAll models: 900 kg
Max. tongue weight All models: 165 lbsAll models: 75 kg
1. FWD = Front Wheel Drive
2. AWD = All Wheel Drive
CAUTION!
The maximum permissible axle loads and/or the gross vehicle weight must not be exceeded.
WARNING!
When adding accessories, equipment, luggage and other cargo to your vehicle, the total capacity weight must not be
exceeded.
pg. 178 Fuel, oils, and fluids
Specifications and capacities
Category Specification Capacity
Fuel tank Octane rating: Unleaded premium gasoline with
an octane rating AKI of 91, or above. The
minimum octane requirement is AKI 87 (RON
91). 15.9 US gallons (60 liters)
Models with All Wheel Drive have a tank volume of
15 US gallons (57 liters).
Models with engine code 39 have a fuel tank capacity
of 14 US gallons (53 liters). This code is the 6th and
7th digits from the left in your vehicle's VIN number.
See page 176
for the location of the VIN plate.
Engine oil
(with filter
replacement) See page 179
for information on engine oil
specifications. 6.1 US quarts (5.8 liters)
Automatic
transmission
oil JWS
8.19 US quarts (7.75 liters)
Manual
transmission
oil MTF 97309-10
2.2 US quarts (2.1 liters) - non-turbo models
2.1 US quarts (2.0 liters) - turbo models
Coolant Volvo original coolant/antifreeze (50/50 mixture
of water and anti-freeze) 9 US quarts (8.5 liters) - models with automatic
transmission
8.5 US quarts (8.0 liters) - models with manual
transmission
Brake fluid DOT 4+ boiling point >536°F (280°C), P/N
9437433 0.63 US quarts (0.6 liters)
Power
steering WSS M2C204-A or equivalent 1.3 US quarts (1.2 liters) - system and reservoir
combined
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fluid
Washer fluid
reservoirUse washer fluid solvent in cold weather
conditions.
6.8 US quarts (6.5 liters)
Air
conditioning
system Refrigerant - R134a
1.2 lbs. (530 grams)
pg. 179 Engine oil
Oil specifications
Engine oil must meet the minimum ILSAC specification GF-3, API SL, or ACEA A1/B1. Lower quality oils may not
offer the same fuel economy, engine performance, or engine protection.
Volume: 6.1 US qts (5.8 liters).
Volume between the MIN and Max marks on the dipstick: approximately 1.7 US qts (1.6 liters).
Volvo recommends
.
Depending on your driving habits, premium or synthetic oils may provide superior fuel economy and engine
protection. Consult your Volvo retailer for recommendations on premium or synthetic oils.
Oil additives must not be used.
NOTE: Synthetic oil is not used when the oil is changed at the normal service intervals. This oil is only used at
customer request, at additional charge. Please consult your Volvo retailer.
Oil viscosity (stable ambient temperatures)
Operation in hot climates
When temperatures exceed 86° F (30° C) in your area, Volvo recommends, for the protection of your engine, that you
use a heavier weight oil, such as SAE 10W -30. See the viscosity chart.
Operation in temperate climates
Incorrect viscosity oil can shorten engine life. Under normal use when temperatures do not exceed 86° F (30° C), SAE
5W -30 will provide good fuel economy and engine protection. See the viscosity chart.
American Petroleum Institute (API) symbol
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Extreme engine operation
Synthetic oils meeting SAE 10W -30 and complying with oil quality requirements are recommended for driving in
areas of sustained temperature extremes (hot or cold), when towing a trailer over long distances, and for prolonged
driving in mountainous areas.
American Petroleum Institute (API) symbol
The API Service Symbol "donut" is divided into three parts:
The upper section describes the oil's performance level.
The center identifies the oil's viscosity.
The lower section indicates whether the oil has demonstrated energy-conserving properties in a standard test in
comparison to a reference oil.
pg. 180 Engine specifications
Engine designation B5244S4 B5244S7B5254T3
Output
kW/rps 125/100 125/100162/83
hp/rpm 168/6000 168/6000218/5000
Torque
Nm/rps 230/73 230/73320/25-80
ft. lbs./rpm 170/4400 170/4400236/1500-4800
No. of cylinders 5 55
Displacement (liters/cubic
inches) 2.44/148.6
2.44/148.62.52/153.8
Bore (mm/in.) 83/3.27 83/3.2783/3.27
Stroke (mm/in.) 90/3.54 90/3.5493.2/3.67
Compression ratio 10.3:1 10.3:19.0:1
Spark plugs
type Volvo kit no. 30650843 Volvo kit no. 30650843Volvo kit no.
30650379
gap inches/mm (3x) 0.024 ± 0.004 in./0.6 ±
0.1mm (3x) 0.024 ± 0.004 in./0.6 ±
0.1mm
0.027in./0.7mm
tightening torque ft. lbs./Nm 22.5 ft. lbs./30 Nm 22.5 ft. lbs./30 Nm22.5 ft. lbs./30 Nm
Charge air cooler (Intercooler)
Turbocharged engines employ a turbocompressor to force air into the engine inlet manifold and a charge air cooler to
cool the compressed inlet air. The resulting increase in air flow raises pressure in the intake manifold and increases
engine power over that developed by the normally-aspirated engine. The charge air cooler (which resembles a radiator)
is located between the turbo-compressor and inlet manifold.
Fuel system
The engine is equipped with a multiport fuel injection system.
pg. 181 Electrical system
General information
12-volt system with voltage controlled generator. Single wire system in which the chassis and engine block are used as
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conductors, grounded on the chassis.
Bulbs
Please refer to page 152
for a list of the bulbs used in your car.
Battery Voltage 12 V12 V12 V
Cold start capacity (CCA) 520 A600 A*700 A**
Reserve capacity (RC) 100 min120 min150 min
If the battery must be replaced, replace it with one with the same cold start capacity and reserve capacity as the
original (see the decal on the battery).
* Cars equipped with the High Performance audio system
** Cars equipped with the Premium Sound audio system and/or the Volvo Navigation system
Generator
1 maximum current 120/150 A
Starter motor output 1.4/1.9 kW
1. Dependent on engine type
pg. 182 Three-way catalytic converter
Three-way catalytic converter - general information
Keep your engine properly tuned. Certain engine malfunctions, particularly involving the electrical, fuel or
distributor ignition systems, may cause unusually high three-way catalytic converter temperatures. Do not continue to
operate your vehicle if you detect engine misfire, noticeable loss of power or other unusual operating conditions, such
as engine overheating or backfiring. A properly tuned engine will help avoid malfunctions that could damage the three-
way catalytic converter.
Do not park your vehicle over combustible materials, such as grass or leaves, which can come into contact with the
hot exhaust system and cause such materials to ignite under certain wind and weather conditions.
Excessive starter cranking (in excess of one minute), or an intermittently firing or flooded engine can cause three-
way catalytic converter or exhaust system overheating.
Remember that tampering or unauthorized modifications to the engine, the Engine Control Module, or the vehicle
may be illegal and can cause three-way catalytic converter or exhaust system overheating. This includes:
- Altering fuel injection settings or components.
- Altering emission system components or location or removing components.
- Repeated use of leaded fuel.
NOTE: Unleaded fuel is required for vehicles with three-way catalytic converters.
pg. 183 Volvo programs
Volvo On Call Roadside Assistance
Your new Volvo comes with a four year ON CALL roadside assistance. Additional information, features, and benefits
are described in a separate information package in your glove compartment. If you have misplaced your package, dial:
In the U.S.A. 1-800-638-6586 (1-800-63-VOLVO)
In Canada: 1-800-263-0475
Technician certification
In addition to Volvo factory training, Volvo supports certification by the National Institute for Automotive Service
Excellence (A.S.E.). Certified technicians have demonstrated a high degree of competence in specific areas. Besides
passing exams, each technician must also have worked in the field for two or more years before a certificate is issued.
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Bulbs152
C
Capacities, fluids178
Catalytic converter, three-way182
CD player170
Central locking system, remote controls82
Changing a tire133
Changing oil146
Charge air cooler180
Child restraint anchorages30
Child safety27
Child safety locks88
Clock setting button34
Cold weather precautions93
Collision status25
Compact disc care172
Compass in rearview mirror52
Coolant147
Courtesy lighting75
Cruise control44
D
Dimensions177
Disabling the passenger's side front airbag18
Display, instrument panel34
Door mirrors53
Door open warning42
Driving after a collision25
DSTC40
E
Economical driving92
Electrical current - conserving93
Electrical system181
Electronic Brake Force Distribution (EBD)108
Emission inspection readiness144
Engine compartment145
Engine oil, changing146
Engine specifications180
Environment3
Equalizer, audio system165
F
Federal Clean Air Act142
Flash, high beam42
Floor mats99
Floor mats, cleaning138
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Fog lights41
Front airbags15, 16
Front fog light, replacing155
Front fog lights41
Front seats, manual adjustment72
Front seats, power73
Fuel filler cap2
Fuel filler door2, 96
Fuel filler door, unlocking41
Fuel gauge34
Fuel requirements95
Fuel system180
Fuel tank capacity96
Fuse box in the passenger compartment, accessing160
Fuses158
Fuses in the engine compartment159
Fuses in the passenger compartment161
G
Gasoline95
Geartronic (manual shifting)103
Generator181
Generator warning light37
Glossary of tire terminology126
Glove compartment77
Glove compartment, locking88
Grocery bag holder (option)80
H
Hazard warning flashers48
Head restraints, rear seat78
Headlight housing, removing153
Headlight washers46
Headlights41
High beam bulb, replacing154
High beam flash42
High beam headlights42
High beam indicator34
Home safe lighting42, 56
Hood, opening145
I
Immobilizer82
, 99
Indicator and warning symbols34
Inflatable Curtain22
Inflation pressure tables124
Information display34
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Safety locks, child88
Seat belt maintenance13
Seat belt reminder13, 37
Seat belts11
SEE MANUAL39
SERVICE REQUIRED39
Shiftlock2
Shiftlock override105
Side impact protection (SIPS) airbags21
Side marker light, replacing155
Speedometer34
Spin control - SC109
SRS warning light37
Stability system40, 109, 110
Start inhibitor (immobilizer)82
Station formats168
STC40, 109
Steering wheel adjustment48
Steering wheel lock98
Stone chips, paint touch-up139
STOP ENGINE39
STOP SAFELY39
Storage compartments76
Storing wheels and tires120
Sunroof (moonroof)54
T
Tachometer34
Tail light bulb holder, removing156
Technician certification183
Temperature gauge34
Three-way catalytic converter182
TIME FOR REGULAR SERVICE39
Tire inflation pressure tables124
Tire rotation132
Tires, changing133
Tires, general information120
Tires, storing120
Traction control - TC109
Transmission, automatic103, 104
Tread wear indicator121
Trip computer43
Trip odometer34
Trunk80
Trunk lighting, replacing157
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