Downloaded from www.Manualslib.com manuals search engine Table of Contents 9-iii
Headlight Bulb Replacement (Discharge
Headlight Model) ............................................. 9B-19
Ballast Removal and Installation (Discharge
Headlight Model) ............................................. 9B-19
Igniter Removal and Installation (Discharge
Headlight Model) ............................................. 9B-20
Headlight Aiming Adjustment with Screen ........ 9B-20
Headlight Switch (in Lighting Switch)
Removal and Installation................................. 9B-22
Headlight Switch (in Lighting Switch)
Inspection........................................................ 9B-22
Hazard Warning Switch Removal and
Installation ....................................................... 9B-23
Hazard Warning Switch Inspection ................... 9B-23
Brake Light Switch Inspection ........................... 9B-23
Turn Signal Light Switch (in Lighting Switch)
Removal and Installation................................. 9B-24
Turn Signal Light Switch (in Lighting Switch)
Inspection........................................................ 9B-24
Turn Signal and Hazard Warning Relay
Removal and Installation................................. 9B-24
Turn Signal and Hazard Warning Relay
Inspection........................................................ 9B-25
License Light Assembly Removal and
Installation ....................................................... 9B-25
Front Fog Light Assembly Removal and
Installation (If Equipped) ................................. 9B-26
Front Fog Light Switch Inspection (If
Equipped)........................................................ 9B-26
Front Fog Light Aiming Adjustment with
Screen (If Equipped) ....................................... 9B-26
Rear Fog Light Switch Inspection (If
Equipped)........................................................ 9B-27
Headlight Manual Levering Switch Inspection
(If Equipped) ................................................... 9B-28
Headlight Leveling Actuator Inspection (If
Equipped)........................................................ 9B-28
Height Sensor Removal and Installation (If
Equipped)........................................................ 9B-29
Height Sensor and Its Circuit Inspection (If
Equipped)........................................................ 9B-30
Headlight Leveling Control Module Removal
and Installation (If Equipped) .......................... 9B-30
Initialization of Headlight Auto Leveling
System ............................................................ 9B-30
Auto-On Headlight Sensor Inspection (If
Equipped)........................................................ 9B-31
Illumination Cancel Switch Inspection (If
Equipped)........................................................ 9B-32
Tail Light Relay, Headlight Relay, Front Fog
Light Relay Inspection (If Equipped) ............... 9B-32
Specifications..................................................... 9B-33
Tightening Torque Specifications ...................... 9B-33
Instrumentation / Driver Info. / Horn ...... 9C-1
Precautions........................................................... 9C-1
Precautions in Diagnosing Troubles for
Combination Meter............................................ 9C-1
General Description ............................................. 9C-1
CAN Communication System Description........... 9C-1Auto Volume Control System Description (If
Equipped) ..........................................................9C-3
Schematic and Routing Diagram ........................9C-4
Combination Meter Circuit Diagram ....................9C-4
Component Location ...........................................9C-5
Audio System Component Location ....................9C-5
Diagnostic Information and Procedures ............9C-6
Speedometer and VSS Symptom Diagnosis ......9C-6
Tachometer Symptom Diagnosis ........................9C-6
Engine Coolant Temperature (ECT) Meter
Symptom Diagnosis ..........................................9C-6
Fuel Meter Symptom Diagnosis ..........................9C-6
Low Fuel Warning Light Symptom Diagnosis .....9C-7
Oil Pressure Warning Light Symptom
Diagnosis ..........................................................9C-7
Brake and Parking Brake Warning Light
Symptom Diagnosis ..........................................9C-8
Seat Belt Reminder Light Symptom Diagnosis ....9C-8
A/T Shift Position Indicator Symptom
Diagnosis (A/T Model).......................................9C-8
Charge Warning Light Symptom Diagnosis ........9C-9
Main Beam (High Beam) Indicator Symptom
Diagnosis ..........................................................9C-9
Warning Buzzer Circuit Symptom Diagnosis ......9C-9
Cigarette Lighter Symptom Diagnosis (If
Equipped) ........................................................9C-10
Horn Symptom Diagnosis .................................9C-10
Information Display Symptom Diagnosis (If
Equipped) ........................................................9C-10
Clock System Diagnosis (If Equipped) ..............9C-11
Audio System Symptom Diagnosis (If
Equipped) ........................................................9C-12
Remote Audio Control Switch Symptom
Diagnosis (If Equipped) ...................................9C-13
Navigation Symptom Diagnosis (If Equipped)...9C-13
Repair Instructions ............................................9C-14
Ignition Switch Removal and Installation...........9C-14
Ignition Switch Inspection..................................9C-14
Combination Meter Removal and Installation ...9C-14
Fuel Level Sensor Removal and Installation .....9C-15
Fuel Level Sensor Inspection ............................9C-15
Oil Pressure Switch Removal and Installation ..9C-15
Oil Pressure Switch Inspection .........................9C-15
Engine Coolant Temperature (ECT) Sensor
Inspection ........................................................9C-16
Brake Fluid Level Switch Inspection .................9C-16
Parking Brake Switch Inspection.......................9C-16
Door Switch (Front / Rear Door) Inspection ......9C-16
Rear End Door Switch Inspection .....................9C-16
Outside Air Temperature Sensor Removal
and Installation (If Equipped) ..........................9C-17
Outside Air Temperature Sensor Inspection
(If Equipped)....................................................9C-17
Instrument Panel Removal and Installation.......9C-17
Information Display (Clock) Removal and
Installation .......................................................9C-18
Audio Unit Removal and Installation (If
Equipped) ........................................................9C-19
Downloaded from www.Manualslib.com manuals search engine 9A-1 Wiring Systems:
Body, Cab and Accessories
Wiring Systems
Precautions
Cautions in Body Electrical System ServicingS6RW0D9100001
When servicing the electric systems, observe the cautions described in “Air Bag Warning in Section 00” to protect
electrical parts and to prevent a fire.
General Description
AbbreviationsS6RW0D9101001
Refer to the “Abbreviations in Section 0A” for the general abbreviations.
ESP
® is a registered trademark of Daimler Chrysler AG.
Wire / Connector Color SymbolsS6RW0D9101002
Refer to “Wire Color Symbols in Section 0A”. Abbreviation Full term Abbreviation Full term
2WD 2 wheel drive vehicles J/B Junction block
4WD 4 wheel drive vehicles J/C Joint connector
A/B Air bag KLS Keyless start system
ACC Accessory L Left
CAN Controller area network LED Light emitting diode
COMB Combination LHD Left hand drive vehicle
DSL Diesel engine LO Low
ELCM EVAP leak check module OCV Oil control valve
ESP
®Electronic stability program P/N Power normal
FWD Forward R Right
HI High RHD Right hand drive vehicle
IF EQPD If equipped ST Starter
IG COIL Ignition coil TPMS Tire pressure monitoring system
ILL Illumination VIM Valiable intake manifold
IND Indicator VSV Vacuum switching valve
INT Intermittent 5 dr 5 door
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-2
Symbols and MarksS6RW0D9101003
Battery Ground Normal fuse Slow blow fuse
Circuit breaker Coil, Solenoid Heater Bulb
Cigarette lighter Motor Pump Horn Speaker
Buzzer Chime Condenser Thermistor Reed switch
Resistance Variable resistance Transistor
NPN PNP
Photo transistor Diode Zener diode Light emitting diode Photo diode
Piezoelectric element Harness Ring terminal Connector
Connected Not connected
Relay Switch
Normal open Normal closed Open switch Closed switch
I2RH01910910-01IYSQ01910915-01IYSQ01910916-01
IYSQ01910917-01IYSQ01910918-01
IYSQ01910919-01IYSQ01910920-01IYSQ01910921-01IYSQ01910922-01IYSQ01910923-01
IYSQ01910924-01
IYSQ01910925-01IYSQ01910926-01
H
I2RH01910911-01I5JB0B910995-02
IYSQ01910929-01IYSQ01910930-01IYSQ01910931-01IYSQ01910932-01IYSQ01910933-01
IYSQ01910934-01IYSQ01910935-01IYSQ01910936-01IYSQ01910937-01IYSQ01910938-01
IYSQ01910939-01IYSQ01910940-01IYSQ01910941-01IYSQ01910942-01IYSQ01910943-01
IYSQ01910944-01IYSQ01910945-01IYSQ01910946-01IYSQ01910947-01IYSQ01910948-01
I5RW0A910982-01I5RW0A910983-01I5RW0A910984-01I5RW0A910985-01
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-4
How to Read Connector Layout DiagramS6RW0D9101004
[A-1]: Harness symbol and corresponding harness name
A: Battery harness
B: A/C harness
C: Engine harness
D: Injector harness
E: Main harness, Oil pressure switch wire, Console wire
G: Instrument panel harness
J: Side door wire (Power window)
K: Interior light harness, Rear speaker wire, Roof wire
L: Floor harness, G sensor wire (Fuel pump harness)
M: Rear bumper harness
O: Rear end door harness
Q: Air bag/Pretensioner harness
R: (Fuel pump wire)
[A-2]: Connector Number
[B]: Ground point No.
12
11
[B][B]
Connector code
[A-1] [A-2]L 36
L13L15
R01 L14L12L11L10 L09 L36
R02 L24 L25 L33
L28 L20 L26 (TO O01)
{
L05
L16
L32 L19 L01 (TO G01)
L02 (TO E04)
L03 (TO E05) L42
R05 R04
L07 (TO K02)
I2RH01910901-01
Downloaded from www.Manualslib.com manuals search engine 9A-7 Wiring Systems:
5) Junction block (J/B)
6) Connector location, shape and terminal No.
Refer to “Connector Layout Diagram”.
Refer to “System Circuit Diagram”.
Refer to “List of Connectors”.
IMMOBI IGIG1IG Coil, etcE39 E41E40 BCM G34G33 G32 K01 L04 L05 L06
IG Coil IG1
15A
MTR
10A
A/B
15A
2
65
13
J/BConnector No. / Terminal No.
BCM ;IG1
MTR Power, etc
A/B CONTK-LINE
K-LINE
A/B SIGNAL
A/B SIGNAL
A/B SIG
A/B SIG
IG Sig
10AEPS ATMTA
4
6
1
3
24
8
11
9
12
9
11
23
25
30
29
Example
J/B
J/B
ORN
GRNBLU
J/B
J/B inner circuit
BLK/WHT
I5RW0A910990-03
"SYSTEM CIRCUIT DIAGRAM"
-Connector code and terminal No.
"CONNECTOR LAYOUT DIAGRAM"
-Connector location.
CROSS-REFERENCE
"CONNECTOR LIST"
-Connector shape and terminal position.
C02
C02C02
C02
C02
C02
I5RW0A910991-02
Downloaded from www.Manualslib.com manuals search engine 9A-11 Wiring Systems:
Connector Layout Diagram
Connector Layout DiagramS6RW0D910A001
Refer to “Engine Compartment”.
Refer to “Instrument Panel”.
Refer to “Door, Roof”.
Refer to “Floor”.
Refer to “Rear”.
Engine CompartmentS6RW0D910A002
A: Battery cable / C: Engine harness (M15A engine RHD)
C: Engine harness
C124
C40
C102
C91
C192
C194
C42
C162
C141C196
C195
C93C94C101C39C92
C31
C311C312
C36C48
C37C123
C47C32C282
C283
C343
(TO E371)
C01
C34
C07
C06
C122
C46
C139
C44
C166
43
2
1
C
A
I6RW0C910901-01
No./Color Connective position No./Color Connective position
C01/GRY ECM C101/GRY IG COIL #1
C06/N (A/T) TCM C102/GRY IG COIL #2
C07/N (A/T) TCM C122/GRY EGR valve
C31/GRY CKP sensor C123/BLK EVAP canister purge valve
C32/BLK CMP sensor C124/BLU OCV
C34/GRY
(A/T)VSSC139/GRY
(A/T)Shift solenoid
C36/BLK MAP sensor C141/BLK A/C compressor
C37/GRY Knock sensor C162/N Oil pressure switch
C39/BLK ECT sensorC166/GRY
(A/T)Transaxle range sensor
C40/BLK A/F sensor C192/- Generator
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-12
A: Battery cable / C: Engine harness (M16A engine RHD)
C: Engine harnessC42/GRN Heated oxygen sensor C194/BLK Generator
C44/BLU (A/
T)Input sensor C195/BLK Starting motor
C46/GRY Current sensor C196/- Starting motor
C47/BLK MAF sensor C282/- Main fuse box
C48/BLK Throttle position sensor C283/- Main fuse box
C91/GRY Injector #1 C311/- Weld splice
C92/GRY Injector #2 C312/- Weld splice
C93/GRY Injector #3 C343/N Main harness (To E371)
C94/GRY Injector #4 No./Color Connective position No./Color Connective position
C124
C32
C42
C102
C91
C192
C194
C43
C162
C141C196
C195
C93C94C101C39C92
C31
C311C313C312
C36C48
C37C123
C47C32C282
C283
C343
(TO E371)
C01
C34
C07
C06
C122
C165
C139
C44
C166
43
2
1
5C
A
Without OCV
With OCV A
A
B
B
I6RW0C910902-01
No./Color Connective position No./Color Connective position
C01/GRY ECM C102/GRY IG COIL #2
C06/N (A/T) TCM C122/GRY EGR valve
C07/N (A/T) TCM C123/BLK EVAP canister purge valve
C31/GRY CKP sensorC124/BLU
(IF EQPD)OCV
C32/BLK or
GRYCMP sensorC139/GRY
(A/T)Shift solenoid
C34/GRY
(A/T)VSS C141/BLK A/C compressor
C36/BLK MAP sensor C162/- Oil pressure switch
Downloaded from www.Manualslib.com manuals search engine 9A-13 Wiring Systems:
A: Battery cable / C: Engine harness (M16A engine LHD)
C: Engine harnessC37/GRY Knock sensorC165/BLK
(M/T)Back-up light switch
C39/BLK ECT sensorC166/GRY
(A/T)Transaxle range sensor
C42/BLK Heated oxygen sensor #1 C192/- Generator
C43/GRN Heated oxygen sensor #2 C194/BLK Generator
C44/BLU (A/
T)Input sensor C195/BLK Starting motor
C47/BLK MAF sensor C196/- Starting motor
C48/BLK Throttle position sensor C282/- Main fuse box
C91/GRY Injector #1 C283/- Main fuse box
C92/GRY Injector #2 C311/- Weld splice
C93/GRY Injector #3 C312/- Weld splice
C94/GRY Injector #4 C313/- Weld splice
C101/GRY IG COIL #1 C343/N Main harness (To E371)No./Color Connective position No./Color Connective position
C124
C32
C42
C102
C91
C192
C194
C43
C162
C141C196
C195
C93C94C101C39C92
C31
C311
C313C312
C36C48
C37C123
C47C32C282
C283
C343
(TO E371)
C01
C34
C07
C06
C122
C165
C139
C44
C166
43
2
1
5C
AWithout OCV
With OCV A
A
B
B
I6RW0C910903-01
No./Color Connective position No./Color Connective position
C01/GRY ECM C102/GRY IG COIL #2
C06/N (A/T) TCM C122/GRY EGR valve
C07/N (A/T) TCM C123/BLK EVAP canister purge valve
C31/GRY CKP sensorC124/BLU
(IF EQPD)OCV