2006 SUZUKI SX4 change time

Downloaded from www.Manualslib.com manuals search engine 5A-20 Automatic Transmission/Transaxle:
DTC No. Detecting itemDetecting condition
(DTC will set when detecting)AB
) UP0602Control module Programming
ErrorData programming error. — —
) P0705Transmission range sensor circuit
malfunction (PRNDL input)Multiple signals are inputted simultaneously.1 driving
cycle1 driving
cycle
) P0707Transmission range sensor circuit
lowNo sensor signal is inputted.2 driving
cycles2 driving
cycles
) *P0711Transmission Fluid Temperature
Sensor “A” circuit Range /
PerformanceTransmission temperature sensor signal is no
change for specified time continuously.2 driving
cycles2 driving
cycles*
) P0712Transmission fluid temperature
sensor circuit lowSensor output voltage is too low.1 driving
cycle1 driving
cycle
) P0713Transmission fluid temperature
sensor circuit highSensor output voltage is too high.1 driving
cycle1 driving
cycle
) P0717Input / Turbine speed sensor
circuit no signalNo sensor signal is detected although output
speed sensor signal is inputted.1 driving
cycle1 driving
cycle
) P0722Output speed sensor circuit no
signalNo sensor signal is inputted although input
speed sensor signal is inputted.1 driving
cycle1 driving
cycle
) *P0741Torque converter clutch circuit
performance or stuck offDifference in revolution between engine and
input shaft is too large although TCM is
commanding TCC solenoid valve to turn ON.2 driving
cycles2 driving
cycles*
) *P0742Torque converter clutch circuit
stuck onDifference in revolution between engine and
input shaft is too small although TCM is
commanding TCC solenoid valve to turn OFF.2 driving
cycles2 driving
cycles*
) *P0751
Shift solenoid-A (No.1)
performance or stuck offActual gear position is 3rd gear although TCM
command is for 2nd gear.2 driving
cycles2 driving
cycles*
) *P0752 Shift solenoid-A (No.1) stuck onActual gear position is 2nd gear although TCM
command is for 3rd gear.2 driving
cycles2 driving
cycles*
) *P0756Shift solenoid-B (No.2)
performance or stuck offActual gear position is 3rd gear although TCM
command is for 4th gear.2 driving
cycles2 driving
cycles*
) *P0757 Shift solenoid-B (No.2) stuck onActual gear position is 4th gear although TCM
command is for 3rd gear.2 driving
cycles2 driving
cycles*
) P0787Shift / Timing solenoid control
circuit lowVoltage of timing solenoid terminal is low
although TCM is commanding timing solenoid to
turn ON.1 driving
cycle1 driving
cycle
) P0788Shift / Timing solenoid control
circuit highVoltage of timing solenoid terminal is high
although TCM is commanding timing solenoid to
turn OFF.1 driving
cycle1 driving
cycle
) P0961Pressure Control Solenoid “A”
Control Circuit Range /
PerformanceDifference between actual current of control
solenoid valve circuit and current of control
solenoid valve circuit calculated by ECM is more
than specification.1 driving
cycle1 driving
cycle
) P0962Pressure control solenoid control
circuit lowNo electric flow is detected on pressure control
solenoid circuit.1 driving
cycle1 driving
cycle
) P0963Pressure control solenoid control
circuit highToo much electric flow is detected on pressure
control solenoid circuit.1 driving
cycle1 driving
cycle
) P0973Shift solenoid-A (No.1) control
circuit lowVoltage of shift solenoid terminal is low although
TCM is commanding shift solenoid to turn ON.1 driving
cycle1 driving
cycle
) P0974
Shift solenoid-A (No.1) control
circuit highVoltage of shift solenoid terminal is high
although TCM is commanding shift solenoid to
turn OFF.1 driving
cycle1 driving
cycle
) P0976Shift solenoid-B (No.2) control
circuit lowVoltage of shift solenoid terminal is low although
TCM is commanding shift solenoid to turn ON.1 driving
cycle1 driving
cycle
) P0977Shift solenoid-B (No.2) control
circuit highVoltage of shift solenoid terminal is high
although TCM is commanding shift solenoid to
turn OFF.1 driving
cycle1 driving
cycle
) P1702Internal control module memory
check sum errorCalculation of current data stored in TCM is not
correct comparing with pre-stored checking data
in TCM.1 driving
cycle1 driving
cycle

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission/Transaxle: 5A-69
DTC Troubleshooting
DTC P1878: Torque Converter Clutch ShudderS6RW0D5104041
DTC Detecting Condition and Trouble Area
DTC Confirmation Procedure
WARNING!
• When performing a road test, select a place where there is no traffic or possibility of a traffic
accident and be very careful during testing to avoid occurrence of an accident.
• Road test should be carried out with 2 persons, a driver and tester, on a level road.

1) Connect scan tool to DLC with ignition switch OFF.
2) Clear DTCs in TCM and ECM memories by using scan tool.
3) Start engine and warm it up to normal operating temperature.
4) Drive vehicle with 3rd or 4th gear in “D” range and slip controlled lock-up ON for 20 seconds or longer referring to
“Automatic Gear Shift Table”.
5) Stop vehicle.
6) Check DTC, pending DTC and freeze-frame data.
DTC TroubleshootingStep Action Yes No
1Was “A/T System Check” performed?Go to Step 2. Go to “A/T System
Check”.
2“3” position switch circuit for operation
1) Connect SUZUKI scan tool to DLC with ignition switch
OFF.
2) Turn ignition switch ON and check “3” position switch
signal on scan tool data display when shifting select
lever to each range.
Does indicate “3” position switch condition OFF when
shifting select lever to “P”, “R”, “N” and “L” range?Substitute a known-
good TCM and recheck.Go to Step 3.
3“3” position switch signal inspection
With ignition switch ON, check voltage between “C07-9”
terminal of TCM coupler and ground.
“3” position switch specifications
Shift select lever to “3” or “2” range: Battery voltage
Shift select lever to other above range: 0 V
Is the result as specified?Substitute a known-
good BCM and recheck.Go to Step 4.
4Check “3” position switch operation
Is it in good condition?“YEL” wire shorted to
ground.Replace “3” position
switch.
DTC detecting condition Trouble area
The acceleration slip control function stops when the variation in the
output revolution speed of the specified amplitude and specified cycle
is detected within a specified period of time. When the specified
variation is not detected after the acceleration slip control stops.•Mismatching ATF
• Torque converter clutch malfunction
• Valve body
Step Action Yes No
1Was “A/T System Check” performed?Go to Step 2. Go to “A/T System
Check”.
2 Change A/T fluid referring to “A/T Fluid Change”.
Check DTC after performing “DTC Confirmation Procedure”.
Is DTC P1878 still indicated?Faulty torque converter
clutch.
Replace torque
converter.System is in good
condition.

Downloaded from www.Manualslib.com manuals search engine 5A-98 Automatic Transmission/Transaxle:
Differential Side Oil Seal ReplacementS6RW0D5106023
1) Lift up vehicle and drain automatic transaxle fluid.
2) Remove drive shaft assembly and center shaft
referring to “Front Drive Shaft Assembly Removal
and Installation in Section 3A”.
3) Remove differential side oil seal (1) by using special
tool.
Special tool
(A): 09913–50121
4) Apply grease to new differential side oil seal lips.
: Grease 99000–25030 (SUZUKI Super Grease C)
5) Install new differential side oil seals (1) by using
special tool.
Special tool
(A): 09913–75510
(B): 09913–75810
Differential side oil seal installing depth
Right side “a”: 13.2 – 14.2 mm (0.52 – 0.56 in.)
Left side “b”: 3.8 – 4.8 mm (0.15 – 0.19 in.)
6) Insert drive shaft assembly and center shaft referring
to “Front Drive Shaft Assembly Removal and
Installation in Section 3A”.
7) Pour A/T fluid referring to “A/T Fluid Change”.
A/T Fluid Cooler Hoses ReplacementS6RW0D5106027
The rubber hoses for the A/T fluid cooler should be
checked at specified interval. If replacing them, be sure
to note the following.
• to replace clamps at the same time
• to insert hose as far as its limit mark
• to clamp clamps securely
[A]: Right side [B]: Left side
(A)
1I5RW0A520006-02
“a” “b”
(B)[B] [A]
1
(A)
I5RW0C510042-01
1. Inlet hose (Outlet from A/T fluid cooler)
2. Outlet hose (Inlet to A/T fluid cooler)
2
1I5RW0C510049-01

Downloaded from www.Manualslib.com manuals search engine Manual Transmission/Transaxle: 5B-7
Differential Side Oil Seal ReplacementS6RW0D5206003
1) Lift up vehicle and drain transaxle oil.
2) Remove drive shaft assembly and center shaft
referring to “Front Drive Shaft Assembly Removal
and Installation in Section 3A”.
3) Remove oil seal (1) by using special tool.
Special tool
(A): 09913–50121
4) Install a new oil seal (1) by using special tool.
NOTE
• When installing oil seal, face its spring
side inward.
• Install oil seal horizontally to surface of
case.

Special tool
(A): 09913–75810
(B): 09913–75510
Distance between case and right oil seal for 2WD
“a”: 9.5 – 10.5 mm (0.37 – 0.41 in.)
Distance between case and left oil seal
“b”: 0 – 1.0 mm (0 – 0.04 in.)5) Apply grease to oil seal lip and at the same time
check drive shaft where oil seal contacts and make
sure of its smoothness.
“A”: Grease 99000–25011 (SUZUKI Super
Grease A)
6) Insert drive shaft assembly and center shaft referring
to “Front Drive Shaft Assembly Removal and
Installation in Section 3A”.
7) Pour transaxle oil referring to “Manual Transaxle Oil
Change”.
(A)
1I5RW0A520006-02
“b”
“a”
1, “A”
(A)(B)
I5RW0A520051-01

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-28
Headlight Manual Levering Switch Inspection (If
Equipped)
S6RW0D9206019
Check for resistance between terminals at each switch
position.
If check result is not as specified, replace switch.
Headlight Leveling Actuator Inspection (If
Equipped)
S6RW0D9206026
Headlight auto leveling system
1) Make sure all couplers of headlight and leveling
actuator are connected securely.
2) Park vehicle in front of blank wall (screen).
3) Turn ignition switch to ON position.
4) Perform “Headlight Leveling Warning Light Check”.
5) Connect service wire (2) to terminals of diagnosis
connector (1).
6) Perform Steps a) through c) described below within
20 seconds after Step 5).
a) Turn lighting switch (3) to “HEAD” position and
then turn lighting switch to OFF position.
b) Repeat Step a) 2 times.
c) Turn lighting switch (3) to “HEAD” position.
7) Check that optical axes of headlights reflected on
blank wall (screen) change. If not, go to “Headlight
Auto Leveling System Symptom Diagnosis (If
Equipped)”.
Headlight manual leveling system
1) Make sure all couplers of headlight and leveling
actuator are connected securely.
2) Park vehicle in front of blank wall (screen).
3) Turn ignition switch to ON position.
4) Turn lighting switch to “HEAD” position.
5) Move headlight leveling switch and check that
optical axes of headlights reflected on blank wall
(screen) change then. Also check that leveling
actuator sounds slightly while moving leveling
switch. If optical axes do not change, go to
“Headlight Manual Leveling System Symptom
Diagnosis (If Equipped)”.
1
2
3
Switch Position
0Terminal Resistance ( )
-
1
2
3
41 and 24370 - 4830
1 and 3
2 and 3
1 and 3
2 and 3
1 and 3
2 and 3
1 and 3
2 and 3
1 and 3
2 and 3646 - 714
3724 - 4116
3078 - 3402 1292 - 1428
1938 - 2142
2584 - 2856
3230 - 3570 2432 - 2688
1786 - 1974
1140 - 1260
I4RS0B920012-01
3
1
2
I6RW0C920021-01

Downloaded from www.Manualslib.com manuals search engine Wipers / Washers: 9D-9
Intermittent Wiper Relay Circuit
1) Turn the windshield wiper switch to “INT” position.
2) Connect battery positive (+) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and
its negative lead to terminal “2”.
4) Check that the voltmeter indicates the battery
voltage (10 – 14 V).
5) Connect terminal “3” and terminal “5” by a jumper
wire.
6) Disconnect end of the jumper wire from terminal “5”.
7) Connect disconnected jumper wire end to terminal
“2”, then check that voltage between terminal “4” and
terminal “2” changes as shown.
If check result is not satisfied, replace switch.Washer Linked Circuit
1) Make sure that front wiper switch is at “OFF”
position.
2) Connect battery positive (+) terminal to terminal “5”
and its negative (–) terminal to terminal “2”.
3) Connect voltmeter positive lead to terminal “4” and
its negative lead to terminal “2”.
4) When front washer switch is ON, check that voltage
changes as shown in figure.
If check result is not satisfied, replace switch.
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
V
2
3 4 52
34 5 [B] [A]
I5JB0D940002-02
V
INT
TIME
INT
TIME
10-14V
0V
10-14V
0V
2
3 4 52
34 5 [B] [A][C] [D]
[E]
[F]
I5JB0D940003-02
[C]: Voltage
[D]: INT time control switch position
[E]: 1.6 ± 1 sec.
[F]: 10.7 ± 5 sec.
[A]: RHD without rear fog light
[B]: Other than RHD without rear fog light
[C]: Wiper switch
[D]: Voltage
[E]: Approx. 2.2 sec.
[F]: Approx 0.3 se.
V
2
4 52
45 [B] [A]
ON
OFF
High
Low
[E]
[F] [C]
[D]
I5JB0D940004-02

Downloaded from www.Manualslib.com manuals search engine Security and Locks: 9F-14
6) Push “UNLOCK” button (2) on transmitter (3) within
20 seconds after Step 5). All doors automatically lock
and unlock once.
With this, code registration is completed.
7) If an additional transmitter, needs to be programed
repeat the procedure of Step 1).
Keyless Entry Answer Back Function Change-
over Procedure (If Equipped)
S6RW0D9606018
Output of keyless entry answer back function can be
switched over by performing the following procedure.
1) Confirm that all doors are closed, all doors are
unlocked, ignition key is out of ignition key cylinder
and interior light switch is in the middle position.
2) Perform Step a) through c) described below within
10 seconds.
a) Insert ignition key in ignition key cylinder.
b) Remove ignition key from ignition key cylinder.
c) Repeat Step a) and b) once.
3) Push “UNLOCK” button on transmitter 3 times within
10 seconds.
4) Interior light flashes once which indicates that
answer back function is changed over from A mode
to B mode.
NOTE
When answer back function is changed from
B mode to A mode, hazard warning lights
flashes once.

Keyless Entry Receiver Removal and
Installation (If Equipped)
S6RW0D9606016
Removal
1) Disconnect negative cable at battery.
2) Remove grove box referring to Step 6) of “Instrument
Panel Removal and Installation in Section 9C”.
3) Disconnect keyless entry receiver coupler.
4) Remove keyless entry receiver (1) from steering
support member (2).
Installation
Reverse removal procedure.
1
32
I4RS0B960010-01
Hazard warning
light
LOCK LOCKUNLOCK UNLOCK
Interior lightFlashes
onceFlashes
twice
Flashes
once Turn on
for a
whileTurn on
for a
while Answer back
A modeAnswer back
B mode
I5RS0C960001-01
12
I5RW0A960010-02

Downloaded from www.Manualslib.com manuals search engine 10B-29 Body Electrical Control System:
5) Disconnect connectors from BCM and junction
block.
6) Detach wiring harness clamp from junction block.
Installation
Reverse removal procedure for installation, noting
following points.
• Connect connectors securely.
• Enable air bag system referring to “Enabling Air Bag
System in Section 8B”.
• With keyless entry system (other than keyless start
model), if BCM is replaced, register transmitter code
into BCM, referring to “Programming Transmitter
Code for Keyless Entry System (Other than Keyless
Start Model) in Section 9F”.
Security Alarm Mode Selection Procedure (If
Equipped)
S6RW0DA206005
Security alarm mode can be selected by performing the
following procedure.
1) Confirm that all doors are closed, all doors are
unlocked and ignition key is inserted in ignition key
cylinder.
2) Remove ignition key from ignition key cylinder.
3) Perform Step a) through e) described below within
15 seconds.
a) Insert ignition key (1) in ignition key cylinder (2).
b) Remove ignition key from ignition key cylinder.
c) Repeat Step a) and b) twice.
d) Insert ignition key in ignition key cylinder.
e) Push lock side (3) of driver side manual lock
switch (4) 3 times.4) When Step 3) is completed, the mode changes to
the next one automatically. The warning buzzer
(located in BCM) sounds by the number of specified
for each mode as follows.
• Changed from A mode to B mode: Buzzer sounds
4 times
• Changed from B mode to A mode: Buzzer sounds
once
Outside Air Temperature Sensor Removal and
Installation
S6RW0DA206002
For removal and installation, refer to “Outside Air
Temperature Sensor Removal and Installation (If
Equipped) in Section 9C”.
Outside Air Temperature Sensor InspectionS6RW0DA206003
For inspection, refer to “Outside Air Temperature Sensor
Inspection (If Equipped) in Section 9C”.
Special Tools and Equipment
Special ToolS6RW0DA208001
1 2
4
3
I7JB01A20007-01
SUZUKI scan tool
—
This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12. )