Downloaded from www.Manualslib.com manuals search engine Precautions: 9-1
Body, Cab and Accessories
Precautions
Precautions
Precautions on Body, Cab and AccessoriesS6RW0D9000001
Air Bag Warning
Refer to “Air Bag Warning in Section 00”.
Fastener Caution
Refer to “Fastener Caution in Section 00”.
Precautions for Body Service
Refer to “Precautions for Body Service”.
Fastener Caution for Body Service:
Refer to “Fastener Caution for Body Service”.
Cautions in Body Electrical System Servicing
Refer to “Cautions in Body Electrical System Servicing in Section 9A”.
Precautions for Discharge Headlight Service (If Equipped)
Refer to “Precautions for Discharge Headlight Service (If Equipped) in Section 9B”.
Precautions for Power Window Service (Pinching Prevention Function Model)
Refer to “Precautions for Power Window Service (Pinching Prevention Function Model) in Section 9E”.
Precautions for Body ServiceS6RW0D9000002
WARNING!
For vehicles equipped with a Supplemental Restraint (Air Bag) System:
When servicing vehicle body, if shock may be applied to air bag system component parts, remove
those parts beforehand.
Fastener Caution for Body ServiceS6RW0D9000003
CAUTION!
• Fasteners are important attaching parts in that they could affect the performance of vital
components and systems, and/or could result in major repair expense. They must be replaced with
one of the same part number of with an equivalent part if replacement become necessary.
• Do not use a replacement part of lesser quality or substitute a design. Torque values must be used
as specified during reassembly to assure proper retention of these parts.
Downloaded from www.Manualslib.com manuals search engine 9A-1 Wiring Systems:
Body, Cab and Accessories
Wiring Systems
Precautions
Cautions in Body Electrical System ServicingS6RW0D9100001
When servicing the electric systems, observe the cautions described in “Air Bag Warning in Section 00” to protect
electrical parts and to prevent a fire.
General Description
AbbreviationsS6RW0D9101001
Refer to the “Abbreviations in Section 0A” for the general abbreviations.
ESP
® is a registered trademark of Daimler Chrysler AG.
Wire / Connector Color SymbolsS6RW0D9101002
Refer to “Wire Color Symbols in Section 0A”. Abbreviation Full term Abbreviation Full term
2WD 2 wheel drive vehicles J/B Junction block
4WD 4 wheel drive vehicles J/C Joint connector
A/B Air bag KLS Keyless start system
ACC Accessory L Left
CAN Controller area network LED Light emitting diode
COMB Combination LHD Left hand drive vehicle
DSL Diesel engine LO Low
ELCM EVAP leak check module OCV Oil control valve
ESP
®Electronic stability program P/N Power normal
FWD Forward R Right
HI High RHD Right hand drive vehicle
IF EQPD If equipped ST Starter
IG COIL Ignition coil TPMS Tire pressure monitoring system
ILL Illumination VIM Valiable intake manifold
IND Indicator VSV Vacuum switching valve
INT Intermittent 5 dr 5 door
Downloaded from www.Manualslib.com manuals search engine 9A-3 Wiring Systems:
Ignition switch Keyless entry Immobilizer system Combination meter Lighting switch
Headlight leveling Hazard warning light Front fog light Rear fog light Spark plug
Radiator fan Fuel pump Injector XX control module Windshield wiper
Windshield washer Rear wiper Rear washer Rear defogger Power window
Power door lock Power mirror A/B Pretensioner Passenger side
Driver side Seat heater A/C Power steering Side air-bag (R)
Side air-bag (L) Side curtain air-bag (R) Side curtain air bag (L) Glow plug
I2RH01910912-01I3JA01910902-01I5RH01910901-01I2RH01910915-01I2RH01910916-01
I3JA01910904-01I3JA01910905-01I3JA01910906-01I3JA01910907-01I2RH01910921-01
I2RH01910922-01I3JA01910908-01I5RW0A910987-01
XX
Cont M
I2RH01910925-01I3JA01910909-01
I3JA01910910-01I3JA01910911-01I3JA01910912-01I2RH01910930-01I3JA01910913-01
I3JA01910914-01I3JA01910915-01I3JA01910916-01I3JA01910917-01I3JA01910918-01
I3JA01910919-01I2RH01910938-01I3JA01910920-01I3JA01910921-01I4JA01910901-01
I4JA01910902-01I5RS0A910958-01I5RS0A910959-01
I5RW0A910986-01
Downloaded from www.Manualslib.com manuals search engine 9A-57 Wiring Systems:
System Circuit Diagram
System Circuit DiagramS6RW0D910E001
Refer to “A-1 Cranking System Circuit Diagram”.
Refer to “A-2 Charging System Circuit Diagram”.
Refer to “A-3 Ignition System Circuit Diagram (M15A engine, M16A engine)”.
Refer to “A-3 Ignition System Circuit Diagram (J20A engine)”.
Refer to “A-4 Cooling System Circuit Diagram (M15A engine, M16A engine)”.
Refer to “A-4 Cooling System Circuit Diagram (J20A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (M15A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (M16A engine)”.
Refer to “A-5 Engine and A/C Control System Circuit Diagram (J20A engine)”.
Refer to “A-6 A/T Control System Circuit Diagram”.
Refer to “A-7 Immobilizer System Circuit Diagram”.
Refer to “A-8 Body Control System Circuit Diagram (Except Taiwan)”.
Refer to “A-8 Body Control System Circuit Diagram (Taiwan)”.
Refer to “A-10 4WD Control System (Except Taiwan)”
Refer to “B-1 Windshield Wiper and Washer Circuit Diagram”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram (Except Taiwan)”.
Refer to “B-2 Rear Wiper and Washer Circuit Diagram (Taiwan)”.
Refer to “B-3 Rear Defogger Circuit Diagram (Except Taiwan)”.
Refer to “B-3 Rear Defogger Circuit Diagram (Taiwan)”.
Refer to “B-4 Power Window Circuit Diagram”.
Refer to “B-5 Power Door Lock Circuit Diagram (Except Taiwan)”.
Refer to “B-5 Power Door Lock Circuit Diagram (Taiwan)”.
Refer to “B-6 Power Mirror Circuit Diagram (Except Taiwan)”.
Refer to “B-6 Power Mirror Circuit Diagram (Taiwan)”.
Refer to “B-7 Horn Circuit Diagram”.
Refer to “B-8 Seat Heater Circuit Diagram”.
Refer to “B-9 Keyless Start System Circuit Diagram”
Refer to “C-1 Combination Meter Circuit Diagram (Meter)”.
Refer to “C-2 Combination Meter Circuit Diagram (Indicator)”.
Refer to “C-3 Combination Meter Circuit Diagram (Warning Light)”.
Refer to “D-1 Headlight System Circuit Diagram (Except Taiwan)”.
Refer to “D-1 Headlight System Circuit Diagram (Taiwan)”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-2 Position, Tail and Licence Plate Light System Circuit Diagram (Taiwan)”.
Refer to “D-3 Front Fog Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-3 Front Fog Light System Circuit Diagram (Taiwan)”.
Refer to “D-4 Illumination Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-4 Illumination Light System Circuit Diagram (Taiwan)”.
Refer to “D-5 Interior Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-5 Interior Light System Circuit Diagram (Taiwan)”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram (Except Taiwan)”.
Refer to “D-6 Turn Signal and Hazard Warning Light System Circuit Diagram (Taiwan)”.
Refer to “D-7 Brake Light System Circuit Diagram”.
Refer to “D-8 Back-Up Light System Circuit Diagram”.
Refer to “D-9 Headlight Beam Leveling System Circuit Diagram (Manual Leveling)”.
Refer to “D-10 Rear Fog Light Circuit Diagram”.
Refer to “E-1 Heater System Circuit Diagram”.
Refer to “E-2 Auto A/C System Circuit Diagram”.
Refer to “F-1 Air-Bag System Circuit Diagram (4ch)”.
Refer to “F-1 Air-Bag System Circuit Diagram (8ch)”.
Refer to “F-2 Anti-Lock Brake System Circuit Diagram”.
Refer to “F-4 Power Steering System Circuit Diagram”.
Refer to “G-1 Audio System Circuit Diagram”.
Refer to “G-2 Multi Information Display / Accessory Socket System Circuit Diagram”.
Refer to “G-4 Navigation System Circuit Diagram”.
Downloaded from www.Manualslib.com manuals search engine Wiring Systems: 9A-106
C-3 Combination Meter Circuit Diagram (Warning Light)S6RW0D910E021
J/BMTR
10A22
31
Stepper motor and
LED output driver
Voltage regulator
Micro controller
G2716
RED/BLK
516
YB
YEL/BLK
"F-1"
CAN
High Low
WHTWHTRED
RW
10G2419
7
L01
G05
RED/BLUBRN/YEL
L1671
Parking
brake
switch
1
2
A
A
16
BLK/ORN
BLK/ORN
J/C
L348B
B
J/C
G309
Seat
belt
switch
Oil
pressure
switch
J/B
13
Y
YEL
"D-4"
ILL cancel
switch
E371
C3437
G343
L37693G333
E38156
GRY
GRY
1C162
RED/BLK
RED/BLUBRN/YELGRYRED/BLK
E1831
Brake
fluid
level
switch
2
71114
BLK
BLK
BLK
9
BLKBLK
W
WHTRED
1
2
A
AB
B
J/C
G311
RBGBYRB
BCM
"A-10"
4WD
Cont.M
Interface circuit
RED
6
R"A-10"
4WD
Cont.M
(CAN) (CAN) (CAN)
IF EQPD
Except Taiwan
Taiwan
Without seat heater
With seat heater A
A
B
L170
L281C
D
G04
G05A
BE04
G05A
B
BCD
B
6
8AB14
40AB11
9AB5
7AB2
3AB4
1AB
I6RW0D910915-01
Downloaded from www.Manualslib.com manuals search engine 9A-119 Wiring Systems:
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram (Except Taiwan)S6RW0D910E055
4 D
DG153G3062
Switch
BLK/ORN
Rear turn
signal light
6L134
BLK
11 8
12
22HAZ
LP-LLP-R Flasher relay
RED/YELWHT
RED/YEL
Turn signal switch
G144
10AMTR
22
RED/BLUBLU/RED
J/B
L
N
R
TURNT
P TB TL TR
J/C
1113
G272
1
RED/BLU
C
CG306
J/C
ON
OFF
3
B
A BBG309
J/C
BLU/YEL
(R)
1
212320
BLK
191L31410 IG
1
5
SW-L
SW-R 6
BLK
BLK/ORN
BLK/ORN
BLK/ORN
15AHORN-HAZ
39
+B
4
GRN/RED
(L)
L133
5
6
5
1
2
32
RY
RY
W
9
GND 7
BLK
A
BRRB
BLKBLKBLK
BLKBLK
14
L390
O2312 11or5
5
BC13or7
7BC
12or6
6BC
"A-4"
BCM
1A
J/B side connector (BCM)
RHD
LHD ABC
I6RW0D910920-01
Downloaded from www.Manualslib.com manuals search engine 9A-121 Wiring Systems:
D-6 Turn Signal and Hazard Warning Light System Circuit Diagram (Taiwan)S6RW0D910E027
4 D
DG153G3062
Switch
BLK/ORN
Rear turn
signal light
6L134
BLK
11 8 1 3
2 4HAZ
LP-LLP-R Flasher relay
RED/YELWHT
RED/YEL
BLU/WHTWHT
WHT
Turn signal switch6
G1447 5
10AMTR
22
RED/BLUBLU/RED
J/B
L
N
R
TURNT
P TB TL TR
J/C
1113
18G27212
1
BLK/YEL
C
CG306
J/C
ON
OFF
3
B
A BBG309
J/C
BLU/YEL
(R)
1
212320
BLK
191L31410 IG
1
5
SW-L
SW-R 6
BLK
BLK/ORN
BLK/ORN
BLK/ORN
15AHORN-HAZ
39
+B
4
GRN/RED
(L)
L133
5
6
5
1
2
32
RYW
9
GND 7
BLK
A
BRRB
BLKBLKBLK
BLKBLK
14
10ATAIL
36
L390
O2312
34
G0512
BCM
TAIL
relay
I6RW0C910990-01
Downloaded from www.Manualslib.com manuals search engine 9B-1 Lighting Systems:
Body, Cab and Accessories
Lighting Systems
Precautions
Precautions for Discharge Headlight Service (If Equipped)S6RW0D9200001
WARNING!
• Do not touch igniter or ballast when lighting switch is at “HEAD” position to avoid possible electric
shock.
• Do not measure voltage or resistance with tester connected to output connector of ballast or igniter
to avoid possible electric shock.
• Do not perform work where exposed to water including rain or with wet hands to avoid possible
electric shock.
• Disassembling igniter or ballast is strictly prohibited as it may cause an electric shock.
• Before inspecting or repairing discharge headlight or its peripheral parts, make sure that lighting
switch is at OFF position and battery is disconnected at negative terminal to avoid possible
electrical shock.
• Do not set lighting switch to “HEAD” position with connector disconnected or any part removed to
avoid possible electric shock.
• Do not touch glass surface of headlight bulb. Oil or grease attached on it may not only make bulb
service life shorter but also cause bulb to burst when lighting switch is turned on.
• Mercury, metal iodide and xenon gas are sealed in discharge headlight bulb. Be sure to dispose of
used discharge headlight bulb properly according to applicable rules or regulations.
Precautions in Diagnosing Troubles (Headlight Auto Leveling System)S6RW0D9200002
• Be sure to read “Air Bag Warning in Section 00” before inspection and observe what is written there.
• Replacement of height sensor and headlight leveling control module. When height sensor and/or headlight leveling
control module is replaced with new one, perform initialization of headlight auto leveling system according to
“Initialization of Headlight Auto Leveling System”.
General Description
Discharge Headlight Description (If Equipped)S6RW0D9201001
Discharge headlight provides more brightness and consumes less electricity as compared with the conventional
halogen headlight. It consists of a ballast (1), igniter (2) and discharge headlight bulb (3).
Ballast
Ballast makes the voltage from the battery rise and converts the current from DC to AC. It also outputs high voltage to
the igniter when the headlight is turned on and supplies to discharge headlight bulb with necessary voltage for
continuous lighting while it is lit.
2
1 3
I6RW0C920001-01