2006 SUZUKI SX4 headlight bulb

Downloaded from www.Manualslib.com manuals search engine 9B-13 Lighting Systems:
Illumination Cancel System Symptom Diagnosis (If Equipped)S6RW0D9204010
Interior Light Symptom DiagnosisS6RW0D9204011
NOTE
• Use of SUZUKI scan tool makes it easy to check whether a faulty condition is on the input side or
output side of BCM. For checking procedure, refer to “Diagnosis Using Output Test Function of
SUZUKI Scan Tool” under “Scan Tool Data in Section 10B”.
• Check each part in the order from the top of the following list.

DRL Operation Inspection (If Equipped)S6RW0D9204012
1) Confirm that lighting switch is in OFF position.
2) Confirm that dimmer and passing switch is in low beam position.
3) Check DRL for operation as follows.
a) Turn ignition switch to ON position and check headlights remain OFF.
b) Start engine and run it at idle speed. Check headlights turn ON at low beam.
c) Switch dimmer and passing switch to high beam position and check headlights remain turning ON at low
beam.
4) If check result is not as satisfied, go to “Inspection of DRL Controller and Its Circuits (If Equipped)”.
Inspection of DRL Controller and Its Circuits (If Equipped)S6RW0D9204013
1) Confirm that lighting switch is in good condition referring to “Headlight Switch (in Lighting Switch) Inspection”.
2) Confirm that oil pressure switch is in good condition referring to “Oil Pressure Switch Inspection in Section 9C”.
3) Remove glove box.
4) Remove DRL controller (1) from steering support member.
5) Connect connector to DRL controller.Condition Possible cause Correction / Reference Item
Illumination cancel do not
normal operationCircuit fuse blownReplace fuse and check for short circuit.
Illumination cancel switch faultyCheck illumination cancel switch referring to
“Illumination Cancel Switch Inspection (If
Equipped)”.
Combination meter and/or information
display faultyReplace combination meter and/or information
display.
Wiring or grounding faultyRepair circuit.
Condition Possible cause Correction / Reference Item
Dome light does not light
upBulb blownReplace bulb.
Circuit fuse blownReplace fuse and check for short circuit.
Dome light switch faultyCheck dome light switch.
Door switch faultyCheck door switch referring to “Door Switch
(Front / Rear Door) Inspection in Section 9C”.
Wiring or grounding faultyRepair circuit.
BCM faultyReplace after making sure that none of above
parts is faulty.
Luggage compartment
light does not light up (if
equipped)Bulb blownReplace bulb.
Rear end door switch faultyCheck switch referring to “Rear End Door
Switch Inspection in Section 9C”.
Wiring or grounding faultyRepair circuit.

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-18
Reference waveform No.1
Vehicle speed signal (1).
Vehicle speed signal is pulse. Pulse frequency varies
depending on vehicle speed.
Repair Instructions
Headlight Housing Removal and InstallationS6RW0D9206001
WARNING!
• To avoid danger of being burned, don’t
touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid
deteriorate as the case may be unclear
when bulb light on at dirty condition.
• Be sure to read “Precautions for Discharge
Headlight Service (If Equipped)” before
starting to service work.

Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper. Refer to “Front Bumper and
Rear Bumper Components in Section 9K”.
3) Remove headlight mounting bolts.
4) Detach headlight housing (1) from vehicle.
5) Disconnect couplers (2) from headlight housing (1).Installation
Reverse removal procedure noting the following.
• Install headlight mounting bolts and clip (1), and then
tighten headlight mounting bolts (“1” – “2”) according
to numerical order as shown in figure.
• After installation, be sure to inspect and adjust aiming
referring to “Headlight Aiming Adjustment with
Screen”. Measurement terminal CH 1: “G14-16” to “G14-9”
Oscilloscope setting CH 1: 2 V
TIME: 20 ms/DIV
Measurement condition Engine is running and
vehicle speed 40 km/h (24
mph)
I6RW0C920013-02
2
1I5RW0A920004-01
1
“2”
“1”
I5RW0A920005-01

Downloaded from www.Manualslib.com manuals search engine 9B-19 Lighting Systems:
Headlight Bulb Replacement (Discharge
Headlight Model)
S6RW0D9206002
WARNING!
• To avoid danger of being burned, don’t
touch when the bulb is hot.
• Don’t touch glass surface of bulb, to avoid
deteriorate as the case may be unclear
when bulb light on at dirty condition.
• Be sure to read “Precautions for Discharge
Headlight Service (If Equipped)” before
starting to service work.

1) Check to ensure that lighting switch is at OFF
position.
2) Disconnect negative (–) cable at battery.
3) Remove headlight housing referring to “Headlight
Housing Removal and Installation”.
4) Remove cover (1) from headlight housing by turning
it counterclockwise.
5) Remove igniter (2) from discharge headlight bulb by
turning it counterclockwise.
6) Replace bulb (1) from headlight housing.
7) Install igniter to discharge headlight bulb by turning it
clockwise.
8) Install cover to headlight housing by turning it
clockwise.
9) Install headlight housing to vehicle body referring to
“Headlight Housing Removal and Installation”.
10) Connect negative (–) cable at battery.
11) After installation, be sure to inspect and adjust
aiming referring to “Headlight Aiming Adjustment
with Screen”.
Ballast Removal and Installation (Discharge
Headlight Model)
S6RW0D9206023
WARNING!
Be sure to read “Precautions for Discharge
Headlight Service (If Equipped)” carefully
before working. Neglecting them may result
in personal injury.

Removal
1) Check to ensure that lighting switch is at OFF
position.
2) Disconnect negative (–) cable at battery.
3) Remove headlight housing referring to “Headlight
Housing Removal and Installation”.
4) Remove ballast (1) from headlight housing (2).
5) Disconnect connector (3) from ballast.
Installation
Reverse removal procedure noting the following.
• Connect connectors securely.
• After installation, be sure to inspect and adjust aiming
referring to “Headlight Aiming Adjustment with
Screen”.
1 2
I6RW0C920014-02
1
I6RW0C920015-02
2
1
3
I6RW0C920016-02

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-20
Igniter Removal and Installation (Discharge
Headlight Model)
S6RW0D9206024
WARNING!
Be sure to read “Precautions for Discharge
Headlight Service (If Equipped)” carefully
before working. Neglecting them may result
in personal injury.

Removal
1) Remove ballast referring to “Ballast Removal and
Installation (Discharge Headlight Model)”.
2) Remove cover (1) from headlight housing by turning
it counterclockwise.
3) Remove igniter (2) from discharge headlight bulb by
turning it counterclockwise.
4) After disconnecting ground wire (3), pull out igniter
(2) from headlight housing.Installation
Reverse removal procedure noting the following.
• Connect connectors securely.
• After installation, be sure to inspect and adjust aiming
referring to “Headlight Aiming Adjustment with
Screen”.
Headlight Aiming Adjustment with ScreenS6RW0D9206003
NOTE
• Unless otherwise obligated by local regulations, adjust headlight aiming according to the following
procedure.
• After replacing headlight housing, be sure to adjust aiming.
• When inspecting and adjusting headlight with leveling system, make sure to set the leveling switch
to “0” position with ignition switch turned ON.

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall (screen) (1) ahead of headlight surface.
Distance “a”
10 m (32.8 ft.)
• Adjust air pressure of all tires to the specified value respectively.
• Bounce vehicle body up and down by hand to stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
2) Check to see if hot spot (high intensity zone) of each low beam axis falls as shown in figure.
NOTE
If the headlights interfere each other and make it hard to see the cut line clearly, cover the headlight on
one side. This helps to make aiming adjustment easier.

Hot spot specification
Angle “b”: 0.75° (Specification)
Calculated distance “H”: Approx. 130 mm (5.15 in.)
3) Align headlight aiming to specification by adjusting aiming gear if it is not set properly.
2
1 3
I6RW0C920017-01

Downloaded from www.Manualslib.com manuals search engine 9B-21 Lighting Systems:
1
“H”“b”
“a”
2
10
[G] [F] [E]
7
8
9
6
7
5
10
11 8 9
7
6
5
A
A4
3
B B
A
A4
B B
“H”
“H” “H”
“H” [C]
[D]
A
A4
B B
[A][B]
“H”“H”
XX XX XX
A
A4
B B
[A][B]
“H” “H” [I] [H]
[I] [H]
3
33
3
333
XX
[A][B]
[A][B]
6
5
8
9
I6RW0C920018-02
2. Headlight bulb 10. Headlight housing [D]: LH steering vehicle shown
3. Cut line (bounding line) 11. Headlight leveling actuator [E]: Without headlight leveling actuator
4. Hot spot X-X: Horizontal center line of headlight bulbs [F]: Headlight manual leveling model
5. Turning (for up adjustment) A-A: Vertical center line of left headlight bulb [G]: Headlight auto leveling model
6. Turning (for down adjustment) B-B: Vertical center line of right headlight bulb [H]: Other than discharge headlight model
7. Aiming gear (for right / left adjustment) [A]: Left headlight [I]: Discharge headlight model
8. Turning (for right adjustment) [B]: Right headlight
9. Turning (for left adjustment) [C]: RH steering vehicle shown

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-26
Front Fog Light Assembly Removal and
Installation (If Equipped)
S6RW0D9206014
WARNING!
• To avoid danger of being burned, don’t
touch when the bulb is hot.
• Don’t touch glass surface of bulb to avoid
deteriorate as the case may be unclear
when bulb light on at dirty condition.

Removal
1) Disconnect negative (–) cable at battery.
2) Remove front bumper. Refer to “Front Bumper and
Rear Bumper Components in Section 9K”.
3) Disconnect coupler from fog light (1).
4) Detach fog light pushing clips to arrow direction.
Installation
Reverse removal procedure for installation nothing the
following:
• After installing, adjust aiming referring to “Front Fog
Light Aiming Adjustment with Screen (If Equipped)”.
Front Fog Light Switch Inspection (If Equipped)S6RW0D9206016
NOTE
Front fog lights light up only when headlight
switch is in HEADLIGHT position (low or high
beams) or SMALL position. Front fog lights
turn OFF automatically when headlight
switch is turned to OFF position. If front fog
light switch holds ON position, front fog
lights turn ON automatically when headlight
switch is tuned to HEADLIGHT position (low
or high beams) or SMALL position again.

Check for continuity between terminals at each switch
position. If check result is not as specified, replace
switch.
Front Fog Light Aiming Adjustment with Screen
(If Equipped)
S6RW0D9206018
Basic Aiming
NOTE
• Unless otherwise obligated by local
regulations, adjust front fog light aiming
according to the following procedure.
• An example in case that the light-to-wall
distance 10 m is shown in the illustration.
The beam descending distance “H” is
calculated when “a” is 10 m with the
specification angle “b” (1.14°).

1) Make sure the following items.
• Place vehicle on a flat surface in front of blank wall
(screen) (1) ahead of front fog light surface.
Distance between screen and front fog light
“a”: 10 m (32.8 ft.)
• Adjust air pressure of all tired to the specified
value respectively.
• Bounce vehicle body up and down by hand to
stabilize suspension.
• Carry out aiming with a driver aboard.
Driver’s weight
75 kg (165 lb)
1
I6RW0B920006-01
1
2
3
4
5
Switch PositionTerminal
ON (PUSH IN)231
54
OFF
I4RS0A920021-01

Downloaded from www.Manualslib.com manuals search engine 9B-27 Lighting Systems:
2) Check to see if hot spot (high intensity zone) of each
front fog light axis falls as shown in the figure.
NOTE
If the fog lights interfere each other and make
it hard to see the cut line clearly, cover the
fog light on one side. This helps to make
aiming adjustment easier.

Hot spot specification
Angle “b”: 1.14° (Specification)
Calculated distance “H”: Approx. 199 mm (7.83
in.)
3) If it is not set properly, align front fog light to
specification by rotating aiming gear.
Rear Fog Light Switch Inspection (If Equipped)S6RW0D9206021
NOTE
• Rear fog light switch can be turned to ON
position only when headlight switch is
turned to HEADLIGHT position (low or high
beams).
• Rear fog light switch turns OFF
automatically when headlight switch is
turned to OFF position.

Check for continuity between terminals at each switch
position.
If check result is not as specified, replace switch.
2. Bounding line
3. Hot spot
4. Aiming gear (for up / down adjustment)
5. Turning (for up adjustment)
6. Turning (for down adjustment)
7. Front fog light assembly
X-X: Horizontal center line of front fog light bulb
A-A: Vertical center line of left front fog light bulb
B-B: Vertical center line of right front fog light bulb
[A]: Left front fog light
[B]: Right front fog light
32
2
AB AB
[A] [B]X X
1
“H”
“H” “H” “b”
“a”
54
7
67I6RW0C920020-01
Terminal
Shaft condition12
OFF
ON
ON
OFF
2 1
I4RS0B920013-01