2006 SUZUKI SWIFT Bolt torque

Downloaded from www.Manualslib.com manuals search engine 2B-13 Front Suspension:
Installation1) Install suspension control arm as shown but tighten new suspension contro l arm bolts (1) only
temporarily.
2) Install suspensi on control arm ball joint to steering
knuckle. Align ball stud gr oove with steering knuckle
bolt hole. Then install su spension control arm ball
joint bolt (1) from the direction as shown in figure.
Tighten new suspension cont rol arm ball joint nut (2)
to specified torque.
Tightening torque
Suspension control arm ball joint nut (a): 60
N·m (6.0 kgf-m, 43.5 lb-ft)
3) Lower hoist and vehicle in unloaded condition, tighten new suspension control arm front bolt and
suspension control arm rear bolt to specified torque.
CAUTION!
Never reuse suspension control arm front
and rear mounting bolts.
Bolts are pre-coated with friction stabilizer.
Be sure to replace pre-coated bolt with a new
one, or bolt may loosen.

Tightening torque
Suspension control arm front bolt (a): 95 N·m (
9.5 kgf-m, 68.0 lb-ft)
Suspension control arm re ar bolt (b): 95 N·m (
9.5 kgf-m, 68.0 lb-ft)
4) Confirm front wheel alignment referring to “Front Wheel Alignment Inspection and Adjustment”.
Suspension Control Arm / Bushing
Disassembly and Assembly
S7RS0B2206010
Disassembly
1) Cut off bushing flange (rubber) (1) with knife.
2) Push out bushing by using hydraulic press (2) and special tools.
Special tool
(A): 09943–76310
(B): 09913–75821
F: Vehicle front
1
1
I6RS0C220011-01
I2RH01220054-01
(a)(b)
I6RS0C220012-01
I4RS0B220019-01
2
(A)
(B)
I6RS0C220013-01

Downloaded from www.Manualslib.com manuals search engine Front Suspension: 2B-16
4) Hoist vehicle and remove both wheels referring to “Wheel Removal and Installation in Section 2D”.
5) Remove cotter pins and tie-rod end nuts, and then disconnect both tie-rod ends from steering knuckles
referring to “Tie-Rod End Re moval and Installation in
Section 6C”.
6) Disconnect couplers of torque sensor and P/S motor.
7) Remove suspension control arm referring to “Suspension Control Arm / Bushing Removal and
Installation”.
8) Remove stabilizer joints (1). When loosening joint nu t, hold stud with special
tools.
Special tool
(A): 09900–00411 socket
(B): 09900–00413 5 mm
9) Support engine assemble by using supporting device referring to “Engine Supporting Points in
Section 0A”.
10) Disconnect muffler No.1 mounting (1) from suspension frame (2). 11) Remove engine rear mounting bolts (1) from engine
rear mounting (2).
12) Support front suspension frame (2) by using mission jack (1).
13) Remove front suspension frame mounting bolts (1), and then lower mission jack and remove front
suspension frame (2) with st abilizer bar and steering
gear case.
14) Remove steering gear case mounting No.1 bolts (1) and No.2 bolts (2), then remove gear case (3) from
front suspensio n frame (4).
11
(A)
(A)
(B)
(B)
I4RS0A220038-01
1
2
I4RS0A220040-01
3. Suspension frame
2
3 1
I4RS0A220041-01
2
1
I4RS0A220042-01
1
2 1
I4RS0A220043-01
1
3
4 2
I4RS0B220010-02

Downloaded from www.Manualslib.com manuals search engine 2B-17 Front Suspension:
15) Remove stabilizer bar (1) and bushing from front
suspension frame (2).
Installation 1) When installing stabilizer, loosely assemble all components while insuring that stabilizer is centered,
side-to-side.
2) Install stabilizer bar (1), stabilizer bushing (2) and
stabilizer mounting bracket (3) to front suspension
frame as shown in figure.
NOTE
For correct installation of stabilizer bar, side-
to-side, be sure that stopper ring (4) on
stabilizer bar aligns with mount bush, both
right and left, as shown in figure.

3) Tighten stabilizer bar mounting bracket bolts to specified torque.
Tightening torque
Stabilizer bar mounting bracket bolt (a): 23 N·m (
2.3 kgf-m, 17.0 lb-ft) 4) Mount steering gear case
(1) to front suspension
frame (2) and tighten gear case mounting No.1 bolts
(3) and No.2 bolts (4) to specified torque.
Tightening torque
Steering gear case mounting No.1 bolt (a): 55
N·m (5.5 kgf-m, 40.0 lb-ft)
Steering gear case mounting No.2 bolt (b): 55
N·m (5.5 kgf-m, 40.0 lb-ft)
5) Support front suspension frame (2) with stabilizer bar by using mission jack (1), and jack up it.
6) Align lugs (1) (right and left) of front suspension frame with holes (2) in vehicle body respectively.
F: Forward
1
2I4RS0A220044-01
I4RS0A220055-01
3, (a)
1
2 4, (b)
I4RS0B220011-02
2
1
I4RS0A220046-01
1
2
I4RS0A220047-01

Downloaded from www.Manualslib.com manuals search engine Front Suspension: 2B-18
7) Tighten front suspension frame mounting bolts (a) to specified torque.
Tightening torque
Front suspension frame mounting bolt (a): 150
N·m (15.0 kgf-m, 108.5 lb-ft)
8) Lower mission jack.
9) Tighten engine rear mounting bolts (a) to specified torque.
Tightening torque
Engine rear mounting bolt (a): 55 N·m (5.5 kgf-
m, 40.0 lb-ft)
10) Connect muffler No.1 mounting (1) to front suspension frame (2). 11) Remove supporting device from engine.
12) Install stabilizer joints (1), and tighten nuts to
specified torque.
When tightening, hold stud with special tools.
Special tool
(A): 09900–00411 socket
(B): 09900–00413 5 mm
Tightening torque
Stabilizer joint nut (a): 50 N·m (5.0 kgf-m, 36.5
lb-ft)
2. Engine rear mounting 3. Suspension frame
(a)
(a)
I4RS0A220048-01
2
3 (a)
I4RS0A220049-01
1
2
I4RS0A220040-01
1 1
(A)
(A)
(a) (a)
(B)
(B)
I4RS0A220051-01

Downloaded from www.Manualslib.com manuals search engine 2B-19 Front Suspension:
13) Install suspension control arm referring to
“Suspension Control Arm / Bushing Removal and
Installation”.
14) Connect couplers of torque sensor and P/S motor.
15) Connect tie-rod ends to knuckles (right & left) and then install cotter pins referring to “Tie-Rod End
Removal and Installa tion in Section 6C”.
16) Be sure that steering wheel and brake discs (right & left) are all straight-ahead position and then insert
steering lower shaft (5) into steering pinion shaft (3)
with matching marks (4).
17) Tighten steering shaft joint lower bolt (1) and upper bolt (2) to specified torque (Lower side first and then
upper side).
Tightening torque
Steering shaft joint bolt (a): 25 N·m (2.5 kgf-m,
18.5 lb-ft)
18) Install both wheels and tighten wheel bolts to specified torque.
Tightening torque
Wheel bolt: 85 N·m (8.5 kgf-m, 61.5 lb-ft)
19) Lower hoist.
20) Check toe setting. Adjust as required refer to “Front Wheel Alignment Inspection and Adjustment”.
Front Suspension Frame CheckS7RS0B2206016
Inspect for cracks, deformation or damage.
If defective, replace.
Front Stabilizer Bar, Bushing and/or Joint
Check
S7RS0B2206017
Stabilizer Bar
Inspect for damage or deformation.
If defective, replace.
Stabilizer Bushing
Inspect for damage, wear or deterioration.
If defective, replace.
Stabilizer Joint
1) Check for smooth rotation.
2) Check damages of ball stud.
3) Check damages of dust cover.
NOTE
Stabilizer joint (1) cannot be disassembled.

If there is any damage to either parts, stabilizer joint
assembly must be replaced as a complete unit.
Front Suspension Fasteners CheckS7RS0B2206018
Check each bolt and nut fastening suspension parts for
tightness. Tighten loose one, if any, to specified torque,
referring to “Front Suspension Construction”.
5
4
1, (a)
3
2, (a)
1, (a)
5
I4RS0B630016-01
I4RS0A220054-01
I4RS0A220052-01
I4RS0A220056-01
1
I4RH01220007-01

Downloaded from www.Manualslib.com manuals search engine Front Suspension: 2B-20
Specifications
Tightening Torque SpecificationsS7RS0B2207001
NOTE
The specified tightening torque is also described in the following.
“Front Suspension Construction”
“Front Strut Assembly Components”
“Front Wheel Hub and Steering Knuckle Components”
“Front Suspension Frame, Stabilizer Bar and/or Bushings Components”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Fastening part
Tightening torque
Note
N ⋅mkgf-mlb-ft
Tie-rod end lock nut 454.5 32.5 )
Strut bracket nut 909.0 65.5 ) / )
Brake hose mounting bolt 252.5 18.0 )
Stabilizer joint nut 505.0 36.5 ) / )
Strut nut 505.0 36.5 )
Wheel nut 858.5 61.5 ) / ) / )
Strut support lower nut 505.0 36.5 )
Suspension control arm ball joint nut 606.0 43.5 ) / )
Wheel speed sensor mounting bolt 111.1 8.0 )
Caliper carrier bolt 858.5 61.5 )
Drive shaft nut 200 20.0 145.0)
Suspension control arm front bolt 959.5 68.0 )
Suspension control arm rear bolt 959.5 68.0 )
Stabilizer bar mounting bracket bolt 232.3 17.0 )
Steering gear case mounting No.1 bolt 555.5 40.0 )
Steering gear case mounting No.2 bolt 555.5 40.0 )
Front suspension frame mounting bolt 150 15.0 108.5)
Engine rear mounting bolt 555.5 40.0 )
Steering shaft joint bolt 252.5 18.5 )
Wheel bolt 858.5 61.5 )

Downloaded from www.Manualslib.com manuals search engine 2C-8 Rear Suspension:
3) Install coil springs (right & left) on spring seats of rear
axle referring to “Spring Upper Seat and Lower Seat
Removal and Installation” and “Rear Coil Spring
Removal and Installation”.
4) Install shock absorbers lower side (right & left) and washers referring to “Rear Shock Absorber Removal
and Installation”.
5) Install brake dust covers, spindles and wheel speed sensors (right and left) referring to “Spindle Removal
and Installation”.
6) Connect wheel speed sensors (1) and lead wire clamps (2) (right & left).
Tightening torque
Wheel speed sensor bolt (a): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
7) Connect brake flexible hoses (1) to bracket on rear axle with E-rings (3) (right & left) and tighten brake
pipe flare nuts (a) to specified torque.
Tightening torque
Brake pipe flare nut (a): 16 N·m (1.6 kgf-m, 11.5
lb-ft) 8) Install wheel speed sensor clamp and parking brake
clamp and tighten parking brake clamp bolts (1) to
specified torque.
Tightening torque
Parking brake cable clamp bolt (a): 11 N·m (1.1
kgf-m, 8.0 lb-ft)
9) Install rear wheel hubs (right & left) referring to “Rear Wheel Hub Removal and Installation”.
10) Install brake discs (right & left) and rear brake caliper assemblies (right & left) referring to “Rear Brake Disc
Removal and Installati on in Section 4C”.
11) Connect rear brake caliper flexible hoses (1) to brake pipes (2) with E-rings (3) (right & left).
Tighten brake pipe flare nuts to specified torque.
Tightening torque
Brake pipe flare nut (a): 16 N·m (1.6 kgf-m, 11.5
lb-ft)
1 2
(a)
3
I6RS0B230005-01
I4RS0A230028-01
1, (a)I6RS0B230006-01
3
2 1
(a)
I6RS0B230007-01

Downloaded from www.Manualslib.com manuals search engine Rear Suspension: 2C-9
12) Fill reservoir with brake fluid and bleed brake system. For bleeding operation, see “Air Bleeding of
Brake System in Section 4A”.
13) Install wheel and tighten wheel nuts to specified torque.
Tightening torque
Wheel nut: 85 N·m (8.5 kgf-m, 61.5 lb-ft)
14) Adjust parking brake cable. For adjustment, refer to “Parking Brake Inspection and Adjustment in Section
4D”.
15) Lower hoist and bounce vehicle up and down several times to stabilize suspension.
16) Tighten shock ab sorber lower nuts (1) and trailing
arm bolts (2) to specified torque.
NOTE
When tightening these nuts and bolts, be
sure that vehicle is not on hoist and in
unloaded condition.

Tightening torque
Rear shock absorber lower nut (a): 90 N·m (9.0
kgf-m, 65.0 lb-ft)
Trailing arm bolt (b): 73 N·m (7.3 kgf-m, 53.0 lb-
ft)
17) Perform brake test (foot brake and parking brake).
18) Check each installed part for fluid leakage.
Trailing Arm, Rear Axle and Coil Spring
Inspection
S7RS0B2306009
• Inspect for cracks, deformation or damage.
• Inspect bushing for damage, wear or breakage.
Replace any defective part.
Rear Axle Bush InspectionS7RS0B2306010
Inspect for cracks, deformation or damage. Replace any
defective part.
1, (a)
2, (b)
I6RS0B230008-01
I4RS0A230031-01