2006 SUZUKI SWIFT Time

Downloaded from www.Manualslib.com manuals search engine 8B-96 Air Bag System:
Repair and Inspection Required after AccidentS7RS0B8204049
CAUTION!
• All air bag system components, including the electrical harness (component
mounting points), must be inspected after
an accident. If any components are
damaged or bent, they must be replaced
even if air bag system activation did not
occur.
• Never use air bag system parts from another vehicle.
• Do not attempt to service the parts below. Service of these parts is by replacement
only.
– Driver / Passenger air bag (inflator) modules
– Driver / Passenger side-air bag (inflator) modules
– Driver / Passenger side curtain-air bag (inflator) modules
– Driver / Passenger seat belt pretensioners
–Forward-sensor
– Driver / Passenger side-sensors
–SDM
– Contact coil and combination switch assembly
– Air bag wire harness in main harness, instrument panel harness and floor
harness.
• Proper operation of the sensors and air bag system requires that any repairs to the
vehicle structure return it to its original
production configuration.

CAUTION!
After detecting one time of such collision as
to meet deployment conditions, the SDM
must not be used.
Refer to “Air Bag Diagnostic System Check”
when checking the SDM.

Accident with Deployment / Activation – Component
Replacement
When driver and passenger air bags are deployed, the
following components must be replaced.
• Driver and passenger air bag (inflator) modules
• Driver and passenger seat belt pretensioners
• SDM after detecting such collision as to meet
deployment conditions
• Forward-sensor
• Instrument panel When side-air bag and side curtain-air bag are deployed,
the following components must be replaced.
• Deployed side-air bag (inflator) module
• Deployed side curtain-air bag (inflator) module
• Side-sensor
•SDM
Accident with or without Deployment / Activation –
Component Inspections
Certain air bag and restraint system components must
be inspected after any crash, whether the air bag system
activated or not. If any faul
ty condition is found in the
following checks, replace faulty part.
Those components are:
• Steering column (1) and shaft joints
– Check for length, damage and bend according to “Checking Steering Column for Accident Damage in
Section 6B”.
• Steering column bracket (2) and capsules – Check for damage and bent.
• Steering wheel and driver air bag (inflator) module – Check for damage or air bag (inflator) module fitness.
– Check trim cover (pad surface) for cracks.
– Check wire harness and connector for damage or tightness.
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Downloaded from www.Manualslib.com manuals search engine 8B-100 Air Bag System:
6) If equipped with side curtain-air bag (inflator) module, connect black connector (1) securely as
shown in figure.
a) Connect connector.
b) Lock connector with lock button (2).
7) Install “A/BAG” fuse to fuse box.
8) Connect negative (–) cable at battery.
9) Turn ignition switch to ON position and verify that “AIR BAG” warning right flashes 6 times and then
turns OFF. If it does not operate as described,
perform “Air Bag Diagn ostic System Check”.SDM Removal and InstallationS7RS0B8206003
WARNING!
During service procedures, be very careful
when handling a Sensing and Diagnostic
Module (SDM).
Be sure to read “Precautions on Service and
Diagnosis of Air Bag System” before starting
to work and observe every precaution during
work. Neglecting them ma y result in personal
injury or inactivation of the air bag system
when necessary.

Removal
1) Disconnect negative cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System”.
3) Remove center console box referring to “Console Box Components in Section 9H”.
4) Disconnect SDM connector (1) from SDM (2).
5) Remove SDM (2) from vehicle.
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b)
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A: Forward
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I4RS0A820056-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-113
Air Bag (Inflator) Module and Seat Belt
Pretensioner Disposal
S7RS0B8206018
WARNING!
Failure to follow proper air bag (inflator)
module and seat belt pretensioner disposal
procedures can result in air bag deployment
and pretensioner activation which may cause
personal injury. Do not dispose of live
(undeployed) air bag (inflator) modules and
seat belt pretensioners. Because undeployed
air bag (inflator) module / inactivated seat
belt pretensioner must not be disposed of
through normal refuse channels. Undeployed
air bag (inflator) module and inactivated seat
belt pretensioner contain substances that
can cause severe illness or personal injury if
sealed container is damaged during disposal.

Air bag (inflator) module / seat belt pretensioner can be
deployed / activated inside or outside of vehicle.
Deployment / Activation method used depends upon
final disposition of vehicle. Review the following
instructions in order to deter mine which will work best in
a given situation.
Deployment / Activation Ou tside of Vehicle: When you
intend to return the vehicle to service, deploy the air bag
(inflator) module(s) and/or activate seat belt
pretensioner(s) outside of the vehicle.
Deployment / Activation Insi de of Vehicle: When the
vehicle will be destroyed, or salvaged for component
parts, deploy the air bag module(s) and/or activate seat
belt pretensioner(s) installed on vehicle.
WARNING!
The following precautions must be observed
for this work. Failure to observe any of them
may result in personal injury.
• Procedure should be followed strictly as described here.
• Be sure to read “Precautions on Service and Diagnosis of Air Bag System”
beforehand.
• To avoid accidental deployment / activation, this work should be performed
by no more than one person.
• Since smoke is produced when air bag (inflator) module is deployed and
pretensioner is activated, select well-
ventilated area.
• Air bag (inflator) module and seat belt pretensioner will immediately deploy /
activate when 12 volts vehicle battery is
connected to it. Wear safety glasses
throughout this entire deployment /
activation and disposal procedure.
• Wear suitable ear protection when deploying air bag (inflator) module /
activating seat belt pretensioner. Also,
advise those who are in area close to
deployment / activation site to wear
suitable ear protection.
• Do not deploy / activate two or more air bag system components (air bag (inflator)
modules and seat belt pretensioners) at
the same time.
• Never connect deployment harness to any 12 volts vehicle battery before connecting
deployment harness to air bag (inflator)
module and seat belt pretensioner.
Deployment harness sh all remain shorted
and not be connected to 12 volts vehicle
battery till you are ready to deploy air bag
(inflator) module or activate seat belt
pretensioner.

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-117
• For side curtain-air bag (inflator) modulea. Cut off bag (1) of side curtain-air bag (inflator) module.
b. Tie side curtain-air bag inflator (1) to tire (3) with wire harness (2) as shown.
Wire harness specifications
Stripped wire harness section 1.25 mm2
(0.0019 in.2) or more (Stripped wire harness
diameter 1.25 mm (0.05 in.) or more)
CAUTION!
Make sure that wire harness is tight. It is very
dangerous if looseness in wire harness
results in side curtain-air bag inflator flying
off due to shock from inflator deploying.

NOTE
Wind wire harness (2) around at least 3 times.

c. Clear space (5) on ground about 185 cm (6 ft) in diameter where side curtain-air bag
(inflator) module (1) is set for deployment.
Paved, outdoor location where there is no
activity is preferred. If outdoor location is not
available, use space on shop floor where
there is no activity and sufficient ventilation is
provided. Ensure no loose or flammable
object exists within activation area.
d. Pile tire with side curtain-air bag (inflator) module on tire (4). • For seat belt pretensioner
a. Cut webbing (1) at tongue plate stopper (3) of seat belt pretensioner (2) side as shown.
NOTE
Hold seat belt pretensioner (2) vertically in
the same condition as it is installed.
Otherwise, webbing can’t be pulled out.

b. Remove tongue plate (4) and shoulder anchor (5) from webbing.
c. Tie webbing (1) tightly at 10 cm (3.9 in.) from
cutting edge as shown.
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10 cm (3.9 in.)
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Downloaded from www.Manualslib.com manuals search engine 8B-118 Air Bag System:
d. Tie seat belt pretensioner (2) with wire harness (3) to wheel-installed tire (4) as
shown.
Wire harness specifications
Stripped wire harness section 1.25 mm2
(0.0019 in.2) or more (Stripped wire harness
diameter 1.25 mm (0.05 in.) or more)
NOTE
Wind wire harness (3) around at least 3 times.

e. Clear space (5) on ground about 185 cm (6 ft) in diameter where seat belt pretensioner (2) is
to be activated. Paved, outdoor location where
there is no activity is preferred. If outdoor
location is not available, use space on shop
floor where there is no activity and sufficient
ventilation is provided. Ensure no loose or
flammable object exists within activation area.
f. Place wheel-installed tire (4) with seat belt pretensioner (2) on ground in step e.
7) Stretch deployment harness (A) from air bag (inflator) module or seat belt pretensioner to its full
length 10 m (33 ft).
Special tool
(A): 09932-75031
8) Place 12 volts vehicle battery (1) near the shorted end of deployment harness (A).
9) Check that area around air bag (inflator) module or seat belt pretensioner is clear of all people and loose
or flammable objects. 10) Connect adapter cable (B) as follows.
Special tool
(B): 09932–76510
• For driver air bag (inflator) module [A]Check that driver air bag (inflator) module is
placed with its vinyl trim cover facing up, and
connect adapter cable (B) to driver air bag
(inflator) module.
• For passenger air bag (inflator) module [B] Check that passenger air bag (inflator) module is
firmly and properly secured on deployment fixture
(special tool), and connect adapter cable (B) to
passenger air bag (inflator) module.
• For side-air bag (inflator) module [C] Verify that side-air bag (inflator) module is firmly
and properly on deployment fixture (special tool),
and connect adapter cable (B) to side-air bag
(inflator) module.
• For side curtain-air bag (inflator) module [D] a. Connect adapter cable (B) to side curtain-air bag (inflator) module.
b. Pile 2 tires (2) and wheel-installed tire (3) on top of tire with side curtain-air bag (inflator)
(4), and tie them with wire harness (5) as
shown.
Wire harness specifications
Stripped wire harness section 1.25 mm2
(0.0019 in.2) or more (Stripped wire harness
diameter 1.25 mm (0.05 in.) or more)
NOTE
Wind wire harness (5) around at least 2 times.

• For seat belt pretensioner [E]
a. Connect adapter cable (B) to seat belt pretensioner.
b. Pile 2 wheel-installed tires (3) on top of tire with seat belt pretensioner (6), and tie them
with wire harness (5) as shown.
Wire harness specifications
Stripped wire harness section 1.25 mm2
(0.0019 in.2) or more (Stripped wire harness
diameter 1.25 mm (0.05 in.) or more)
NOTE
Wind wire harness (5) around at least 2 times.

c. Drape blanket (7) over those tires.
1. Webbing
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I4RS0A820105-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-121
Deployment / Activation Inside of Vehicle
When the vehicle will be destroyed, or salvaged for
component parts, deploy the air bag modules and/or
activate seat belt pretensioners installed on vehicle.
NOTE
If equipped with the seat belt pretensioners,
activate both side of seat belt pretensioners
at the same time when using special tool (C).

1) Turn ignition switch to LOCK position, remove key
and put on safety glasses.
2) Remove all loose objects from front seats and instrument panel.
3) Disconnect air bag (inflator) module or seat belt pretensioner connector as follows.
• For driver and passenger air bag (inflator) module [A]
Remove glove box from instrument panel and
disconnect driver and passenger air bag (inflator)
module connector (1).
• For side-air bag (inflator) module [B] Disconnect side-air bag (inflator) module
connectors (2) under front seat cushion.
• For side curtain-air bag (inflator) module [C] Remove rear pillar trim and disconnect side
curtain-air bag (inflator) module connectors (3).
• For seat belt pretensioners (right and left) [D] Remove both side (driver and passenger side)
center pillar lower trim an d disconnect seat belt
pretensioner connectors (4).
4) Confirm that each air bag (inflator) module and/or seat belt pretensioners is securely mounted.
[A]
[B]
[C]
[D]
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I4RS0A820093-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-125
Specifications
Tightening Torque SpecificationsS7RS0B8207001
NOTE
The specified tightening torque is also described in the following.
“Air Bag System Components, Wiring and Connectors Location”

Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Use of Special ToolsS7RS0B8208001
WARNING!
To avoid deployment when troubleshooting
the air bag system, do not use electrical test
equipment such as a battery powered or AC
powered voltmeter, ohmmeter, etc., or any
type of electrical equipment other than that
specified. Do not use a non-powered probe
type tester.
Instructions must be followed carefully,
otherwise personal injury may result.

You should be familiar with the tools listed under the
heading “Special Tool”. You should be able to measure
voltage and resistance. You should be familiar with
proper use of a scan tool such as Air Bag Driver /
Passenger Load Tool, Connector Test Adapter Kit and
the Digital Multimeter.
Special tool
(A): 09932–76010 Connector Test Adapter Kit
This must be used whenever a diagnostic procedure
requests checking or probing a terminal.
Using the appropriate adapter in the special tool will
ensure that no damage to the terminal will occur from the
multimeter probe, such as spreading or bending.
Fastening part
Tightening torque
Note
N ⋅mkgf-mlb-ft
SDM bolt 9 0.9 6.5 )
Driver air bag (inflator) module mounting bolt 9 0.9 6.5 )
Passenger air bag (inflator) module attaching
bolt 23 2.3 16.5)
Sleeve lock nut 2.5 0.25 2.0 )
Side curtain-air bag (inflator) module attaching
bolts 11 1.1 8.0)
Forward-sensor mounting bolt 9 0.9 6.5 )
Side-sensor bolt 9 0.9 6.5 )
I3JA01820041-01

Downloaded from www.Manualslib.com manuals search engine 8B-126 Air Bag System:
The adapter (1) will also give an idea of whether or not
contact tension is sufficient, helping to find an open or
intermittent open due to poor terminal contact. An SDM
short bar release tool (2) is included in the connector test
adapter kit. Inserting it in to the SDM connector (3) will
releases the shorting bar.
Special tool
(B): 09932–75010 Air bag driver / passenger load
tool
This tool is used as a diagno stic aid and safety device to
prevent inadvertent air bag (inflator) module deployment.
The load tool has three connectors attached to its case
which are electrically functional and serve as resistive
load substitutions.
No more than two connectors are used at any time.
One of connectors (“STEER ING WHEEL”) is used to
substitute the load of the followings.
• Driver air bag (inflator) module when it is connected at the top of the column to the contact coil assembly.
• Passenger air bag (inflator) module when it is connected to the air bag harness connector in
instrument panel harness for passenger air bag
(inflator) module.
• Each of driver and passen ger seat belt pretensioners
when it is connected to air bag harness connector in
instrument panel harness for driver and passenger
seat belt pretensioners.
• Side-air bag (inflator) module when it is connected to the floor harness connector for side-air bag (inflator)
module.
• Side curtain-air bag (inflator) module when it is connected to the floor harness connector for side
curtain-air bag (inflator) module. Another connec
tor (“BASE OF COLUMN ”) is used to
substitute the load of the driver air bag (inflator) module
and the contact coil assembly when it is connected at the
base of the column to the air bag wire harness.
The third connector (“PASSENGER INFLATOR”) is not
used.
By substituting the resistan ce of the load tool when
called for, a determination can be made as to whether an
inflator circuit component is causing system malfunction
and which component is causing the malfunction.
The load tool should be used only when specifically
called for in the diagnostic procedures.
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1. Connector for contact coil and driver air bag (inflator) module
(Located near the base of the steering column)
2. Connector for driver, passenger air bag (inflator) module, side-air bag (inflator) module and driver and passenger seat belt pretensioners
3. Not used
I1JA01820004-01