Downloaded from www.Manualslib.com manuals search engine 9-iv Table of Contents
Rear End Door Opener System Symptom Diagnosis .......................................................... 9F-5
Rear End Door Opener System Operation Inspection .......................................................... 9F-5
Repair Instructions ........... ................................... 9F-6
Front Door Lock Assembly Components ............ 9F-6
Front Door Lock Assembly Removal and Installation ......................................................... 9F-6
Front Door Lock Assembly Inspection ................ 9F-8
Power Door Lock Switch In spection.................... 9F-8
Door Key Cylinder Switch Inspection .................. 9F-8
Power Door Lock Actuator Inspection ................. 9F-9
Rear Door Lock Assembly Components ........... 9F-10
Rear Door Lock Assembly Removal and Installation ....................................................... 9F-10
Rear Door Lock Assembly Inspection ............... 9F-10
Rear End Door Lock Assembly Components.... 9F-11
Rear End Door Lock Assembly Removal and Installation ....................................................... 9F-11
Rear End Door Lock Assembly Inspection........ 9F-12
Rear End Door Opener Switch Inspection ........ 9F-12
Replacement of Transmitte r Battery ................. 9F-13
Programming Transmitter Code for Keyless Entry System (Vehicle without Keyless Start
System) ........................................................... 9F-13
Keyless Entry Answer Back Function
Change-over Procedure (If Equipped) ............ 9F-14
Keyless Entry Receiver Removal and
Installation ....................................................... 9F-14
Keyless Entry Receiver and Its Circuit Inspection ........................................................ 9F-15
Specifications .... ................................................. 9F-16
Tightening Torque Specifications ...................... 9F-16
Special Tools and Equipmen t ........................... 9F-16
Recommended Service Material ....................... 9F-16
Seats ............. ............................................ 9G-1
Repair Instructions ............................................. 9G-1
Front Seat Components ..................................... 9G-1
Front Seat Removal and In stallation .................. 9G-2
Rear Seat Components...................................... 9G-3
Rear Seat Removal and Installation................... 9G-4
Specifications .... .................................................. 9G-4
Tightening Torque Specifications ....................... 9G-4
Special Tools and Equipmen t ............................ 9G-4
Recommended Service Material ........................ 9G-4
Interior Trim ................. ............................ 9H-1
Repair Instructions ............ ..................................9H-1
Floor Carpet Removal and Installation ................9H-1
Head Lining Removal and Installation.................9H-1
Console Box Components ..................................9H-2
Specifications ..................... ..................................9H-3
Tightening Torque Specifications ........................9H-3
Hood / Fenders / Doors ...... ...................... 9J-1
Repair Instructions ............ .................................. 9J-1
Hood Removal and Installation ........................... 9J-1
Hood Inspection and Adjustment ........................ 9J-1
Front Fender Components .................................. 9J-2
Front Fender Removal and Installation ............... 9J-2
Front Door Assembly Comp onents ..................... 9J-3
Front Door Assembly Removal and Installation ......................................................... 9J-3
Rear Door Assembly Components...................... 9J-5
Rear Door Assembly Removal and Installation ......................................................... 9J-5
Rear End Door Assembly Components .............. 9J-6
Rear End Door Assembly Removal and Installation ......................................................... 9J-6
Specifications ..................... .................................. 9J-8
Tightening Torque Specifications ........................ 9J-8
Special Tools and Equipmen t ............................. 9J-8
Recommended Service Material ......................... 9J-8
Body Structure............... .......................... 9K-1
Repair Instructions ............ ..................................9K-1
Front Bumper and Rear Bumper Components .... 9K-1
Cowl Top Components........................................ 9K-2
Specifications ..................... ..................................9K-3
Body Dimensions ................................................ 9K-3
Panel Clearance................................................ 9K-10
Paint / Coatings ............. ...........................9L-1
General Description ............................................. 9L-1
Anti-Corrosion Treatment Construction............... 9L-1
Plastic Parts Finishing ......................................... 9L-2
Component Location ............ ............................... 9L-3
Sealant Application Areas ................................... 9L-3
Under Coating Application Areas ........................ 9L-8
Anti-Corrosion Compound Application Area ..... 9L-10
Exterior Trim ...... ...................................... 9M-1
Repair Instructions ......... .................................... 9M-1
Roof Molding Components................................. 9M-1
Splash Guard (If Equipped) Components .......... 9M-2
Downloaded from www.Manualslib.com manuals search engine Seats: 9G-1
Body, Cab and Accessories
Seats
Repair Instructions
Front Seat ComponentsS7RS0B9706001
2
4
1 3
11
6
3
4
6
7
8
(b)
(b)
10
5
(a)
or
94
5
(c)
(b)
10
or
A
A
B
AB
B
A
I6RS0C970001-02
1. Seat cushion 6. Knob or 11. Riser bolt
: Apply thread lock 99000-32100 or 99000-32030
to all around thread part of bolt.
2. Seat back 7. Side air bag module (if equipped) : 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
3. Riser nut 8. Side air bag harness (if equipped) : 35 N⋅m (3.5 kgf-m, 25.5 lb-ft)
4. Cover or 9. Seat mounting bolt
: Apply thread lock 99000-32100 or 99000-
32030 to all around thread part of bolt. :28 N
⋅m (2.8 kgf-m, 20.5 lb-ft) (Seat lifter type)
35 N ⋅m (3.5 kgf-m, 25.5 lb-ft) (Non seat lifter
type)
5. Seat adjuster 10. Seat back mounting bolt
Downloaded from www.Manualslib.com manuals search engine 9G-2 Seats:
Front Seat Removal and InstallationS7RS0B9706002
WARNING!
Refer to “Air Bag Warning in Section 00” before starting service work.
Removal1) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
2) Disconnect couplers for seat harness and side air bag, if equipped.
3) Remove 4 mounting bolts to remove seat assembly.
4) Disassemble and repair seat if necessary.
Installation
Reverse removal procedure to install front seat.
• If necessary tighten seat back and seat cushion, after tighten seat back mounting bolt (1) by hand, tighten completely as shown according to the alphabetical order.
• In the case of installing seat assembly to the body, insert se at adjuster pin in the location hole of the body. After seat
mounting bolt (2) is tightened by t he hand, tighten completely as shown according to the alphabetical order.
• Apply thread lock cement to seat mounting bolts and riser bolts. : Thread lock cement 99000–32100 (Thread Lock Cement 1305)
or
: Thread lock cement 99000–32030 (Thread Lock Cement Super 1303B)
• Torque to specifications as shown in “Front Seat Components”.
• Enable air bag system referring to “Enabling Air Bag System in Section 8B”.
1, d
1, b
1, a
1, c
2, a
2, b2, a
2, b
I6RS0C970002-01
Downloaded from www.Manualslib.com manuals search engine Seats: 9G-3
Rear Seat ComponentsS7RS0B9706003
1
5
(b)
(b)
(b)
8
7
9
2
4
4
3
(b)
6
6(c)
2
3
10
6
(a)
10
11
12
“1”
“2”
“3”
I7RS0A970001-01
1. Rear seat cushion
6. Rear seat center hinge11. Seat cushion hook
2. Rear seat back right 7. Seat hinge bracket12. Seat back striker mounting bolt
:Tightening order (Right side): “1” →“2” →“3”
:Tightening order (Left side): “2 →“1” →“3”
3. Rear seat back left 8. Rear seat belt buckle : 23 N⋅m (2.3 kgf-m, 17.0 lb-ft)
4. Head rest 9. Seat back striker : 43 N⋅m (4.3 kgf-m, 31.5 lb-ft)
5. Child anchorage bracket 10. Seat cushion insert wire : 10 N⋅m (1.0 kgf-m, 7.5 lb-ft)
Downloaded from www.Manualslib.com manuals search engine 9G-4 Seats:
Rear Seat Removal and InstallationS7RS0B9706004
Removal1) Fold rear seat back forward.
2) Remove seat mounting bolts and nuts to remove seat assembly.
3) Disassemble and repair seat as necessary.
Installation
Reverse removal procedure to install rear seat.
• Tighten seat back striker mounting bolts according to “Rear Seat Components”.
• Torque to specifications in “Rear Seat Components”.
• When installing seat cushion, align seat cushion hook with center hinge bracket.
Specifications
Tightening Torque SpecificationsS7RS0B9707001
NOTE
The specified tightening torque is also described in the following.
“Front Seat Components”
“Rear Seat Components”
Reference:
For the tightening torque of fastener not specified in this section, refer to “Fasteners Information in Section 0A”.
Special Tools and Equipment
Recommended Service MaterialS7RS0B9708001
NOTE
Required service material is also described in the following.
“Front Seat Components”
Material SUZUKI recommended product or Specification Note
Thread lock cement Thread Lock Cement Super 1303B P/No.: 99000–32030 )
Thread Lock Cement 1305 P/No.: 99000–32100 )
Downloaded from www.Manualslib.com manuals search engine Interior Trim: 9H-1
Body, Cab and Accessories
Interior Trim
Repair Instructions
Floor Carpet Removal and InstallationS7RS0B9806001
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.
Removal1) Remove front seats and rear seats referring to “Front Seat Removal and Installa tion in Section 9G” and
“Rear Seat Removal and Installation in Section 9G”.
2) Remove seat belt lower anchor bolt.
3) Remove dash side trims, fr ont side sill scuffs, center
pillar inner lower trims, qu arter inner front trims and
rear side sill scuffs.
4) Remove console box.
5) Remove floor carpet.
Installation
Reverse removal sequence to install floor carpet, noting
the following instruction.
• For tightening torque of rear seat mounting bolt, refer to “Rear Seat Components in Section 9G”.
• For tightening torque of front seat mounting bolt, refer to “Front Seat Components in Section 9G”.
Head Lining Removal and InstallationS7RS0B9806002
WARNING!
Refer to “Air Bag Warning in Section 00”
before starting service work.
Removal
1) Remove sun visor (1), room mirror (2), dome light (3), assistant grip (4) and head lining clips (5). 2) Remove front pillar trim (1
), front side sill scuff (2)
and dash side trim (3).
3) Remove front seat belt u pper anchor (1), center pillar
inner trim (2), center pillar inner upper trim (3) and
rear side sill scuff (4).
4) Remove tail end member trim (1).
I6RS0C980001-02
[A]: With curtain air bag 4. Forward
[B]: Without curtain air bag
“A”“A”
“A”
2
4
1
3
“A”
“A”
1
[B]
[A]
“B”“B”
“C”“C”
I6RS0C980002-01
“A”
“B”
“A”
“B”
1
3
2
4
I4RS0A980002-01
“A”
“A”
“A”
“A”“A”1
I4RS0A980003-01