2006 SUZUKI SWIFT suzuki

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-79
Compressor Drive Belt Removal and
Installation
S7RS0B7226032
Refer to “Compressor Drive Belt Removal and
Installation”.
Compressor Assembly Removal and
Installation
S7RS0B7226033
Refer to “Compressor Assembly Removal and
Installation”.
Compressor Assembly ComponentsS7RS0B7226034
Refer to “Compressor Assembly Components”.
Magnet Clutch Removal and InstallationS7RS0B7226035
Refer to “Magnet Clutch Removal and Installation”.
Magnet Clutch InspectionS7RS0B7226036
Refer to “Magnet Clutch Inspection”.
Relief Valve InspectionS7RS0B7226039
Refer to “Relief Valve Inspection”.
Special Tools and Equipment
Special ToolS7RS0B7228001
SUZUKI scan tool
—
This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12.) / )

Downloaded from www.Manualslib.com manuals search engine 8A-1 Seat Belts:
Restraint
Seat Belts
Precautions
Precautions on Service and Diagnosis of Seat
Belt
S7RS0B8100001
WARNING!
If replacing seat belt is necessary, replace
buckle and seat belt assembly together as a
set. This is for the reason of ensuring locking
of tongue plate with buckle. If these parts are
replaced individually, such a locking
condition may become unreliable. For this
reason, SUZUKI will supply only the spare
buckle and seat belt assembly in a set part.

Before servicing or replacing seat belts, refer to the
following precautionary items.
• Seat belts should be normal relative to strap retractor and buckle portions. • Keep sharp edges and damaging objects away from
belts.
• Avoid bending or damaging any portion of belt buckle or latch plate.
• Do not bleach or dye belt webbing. (Use only mild soap and lukewarm water to clean it.)
• When installing a seat belt anchor bolt, it should be tightened by hand at first to prevent cross-threading
and then to specified torque.
• Do not attempt any repair s on retractor mechanisms
or retractor covers. Replace defective assemblies with
new replacement parts.
• Keep belts dry and clean at all times.
• If there exist any parts in question, replace such parts.
• Replace belts whose webbing is cut or otherwise damaged.
• Do not put anything into trim panel opening which seat belt webbing passes through.
General Description
Seat Belt ConstructionS7RS0B8101001
1
1
6
6
6
5
5
7
6
6
2
2
3
4
I4RS0A810001-02
1. Front seat belt assembly (with ELR and pretensioner) 4. Buckle for front seat belt assembly7. Buckle for rear center seat belt
2. Rear seat belt assembly (with A-ELR or ELR) 5. Buckle for rear seat belt assembly
3. Rear center seat belt (with A-ELR or ELR) 6. Retractor assembly

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-1
Restraint
Air Bag System
Precautions
Precautions on Service and Diagnosis of Air
Bag System
S7RS0B8200001
WARNING!
• If the air bag system and another vehicle system both need repair, SUZUKI
recommends that the air bag system be
repaired first, to help avoid unintended air
bag system activation.
• Do not modify the steering wheel, dashboard, both front seat or any other on
or around air bag system components.
Modifications can adversely affect air bag
system performance and lead to injury.
• Be sure to follow the procedures described in this section. Failure to follow
procedures could result in possible air bag
system activation, personal injury or
unneeded air bag system repairs.

• WARNING / CAUTION labels are attached on each
part of air bag system components (SDM, air bag
(inflator) modules and seat belt pretensioners). Be
sure to follow the instructions.
• Many of service procedures require disconnection of
“A/BAG” fuse and air bag (inflator) module(s) (driver,
passenger, side of both si des and curtain of both
sides) from initiator circuit to avoid an accidental
deployment.
• Do not apply power to the air bag system unless all components are connected or a diagnostic flow
requests it, as this will set a DTC.
• The “Air Bag Diagnostic S ystem Check” must be the
starting point of any air bag diagnostics. The “Air Bag
Diagnostic System Check” will verify proper “AIR
BAG” warning right operatio n and will lead you to the
correct flow to diagnose any air bag malfunctions.
Bypassing these procedures may result in extended
diagnostic time, incorrect diagnosis, and incorrect
parts replacements. • Never use air bag component parts from another
vehicle.
• If the vehicle will be exposed to temperatures over 93
° C (200 °F) (for example, during a paint baking
process), remove the air bag system components
beforehand to avoid component damage or
unintended system activation.
• When handling the air bag (inflator) modules (driver, passenger, side of both si des and curtain of both
sides), seat belt pretensio ners (driver and passenger),
SDM, forward-sensor or side-sensor, be careful not to
drop it or apply an impact to it. If an excessive impact
was applied (e.g., SDM, forward-sensor and side-
sensor are dropped, air bag (inflator) module is
dropped from a height of 90 cm (3 ft) or more, seat
belt pretensioner (retractor assembly) is dropped from
a height of 30 cm (1 ft) or more), never attempt
disassembly or repair but replace it with a new one.
• When using electric welding, be sure to disconnect air bag (inflator) module connectors (driver, passenger,
side of both sides and curtain of both sides) and seat
belt pretensioner connectors (driver and passenger)
respectively.
• When applying paint around the air bag system related parts, use care so that the harness or
connector will not be expo sed to the paint mist.
• Never expose air bag system component parts directly to hot air (drying or baking the vehicle after
painting) or flames.
WARNING!
When performing service on or around air
bag system components or air bag wiring,
follow the procedures listed in “Disabling Air
Bag System” to temporarily disable the air
bag system.
Failure to follow procedures could result in
possible air bag system activation, personal
injury or unneeded air bag system repairs.

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-11
DTC TableS7RS0B8204003
SDM DTC4 1) Check DTC using SUZUKI scan tool referring to “DTC
Check”.
Is “NO CODES” displayed on SUZUKI scan tool? Air bag system is in
good condition.
An intermittent trouble
has occurred at some
place.
Check the connector
harness, etc. related to
the sensed DTC.
Refer to “Inspection of
Intermittent and Poor
Connections”.
Then clear DTC
(referring to “DTC
Clearance”.) and repeat
this flow.
5 Check DTC using SUZUKI scan tool, referring to “DTC Check”.
Is “NO CODES” displayed on SUZUKI scan tool? Substitute a known-
good SDM and recheck.
Check and repair
according to flow
corresponding to that
DTC.
Step Action Yes No
DTC
Diagnosis
—N orm al —
) B1013
SDM SDM fault Diagnose
trouble
according to
diagnostic flow
corresponding
to each code
No.
)
B1014 “AIR BAG”
warning right
circuit failure
) B1016 Power
source
voltage Too high
) B1017 Too low
) B1021
SDM Front air bag
module
exploded
) B1024 Driver side-air
bag module
exploded
) B1025 Passenger
side-air bag
module
exploded
) B1026 Pretensioner
activated
) B1027 Reusable
number
exceeded
) B1031
Driver air
bag circuit Resistance
high
) B1032 Resistance low
) B1033 Short to ground
) B1034 Short to power
circuit
)
B1041
Passenger
air bag
circuit Resistance
high
) B1042 Resistance low
) B1043 Short to ground
) B1044 Short to power
circuit
) B1051
Driver
pretensioner
circuit Resistance
high
) B1052 Resistance low
) B1053 Short to ground
) B1054 Short to power
circuit
) B1055
Passenger
pretensioner
circuit Resistance
high
) B1056 Resistance low
) B1057 Short to ground
) B1058 Short to power
circuit
) B1061
Driver side-
air bag Resistance
high
) B1062 Resistance low
) B1063 Short to ground
) B1064 Short to power
circuit
) B1065
Passenger
side-air bag Resistance
high
) B1066 Resistance low
) B1067 Short to ground
) B1068 Short to power
circuit
) B1071
Forward-
sensor
circuit Performance
problem
) B1072 Communicatio
n error
) B1073 Short to ground
) B1074 Short to power
circuit or open
DTC Diagnosis

Downloaded from www.Manualslib.com manuals search engine 8B-12 Air Bag System:
DTC CheckS7RS0B8204004
1) Turn ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (DLC) located on underside of instrument panel at
driver’s seat side.
Special tool
(A): SUZUKI scan tool
3) Turn ignition switch to ON position.
4) Read DTC according to instructions displayed on SUZUKI scan tool and print it or write it down. Refer
to SUZUKI scan tool operator’s manual for further
details.
If communication between scan tool and SDM is not
possible, check if scan tool is communicable by
connecting it to SDM in another vehicle. If
communication is possible in this case, scan tool is
in good condition. Then check data link connector
and serial data line (circuit) in the vehicle with which
communication was not possible. 5) After completing the check,
turn ignition switch to
OFF position and disconnect SUZUKI scan tool from
data link connector (DLC) (1).
DTC ClearanceS7RS0B8204005
1) Turn ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (DLC) (1) in the same manner as when making this
connection for DTC check.
Special tool
(A): SUZUKI scan tool
3) Turn ignition switch to ON position.
4) Erase DTC according to instructions displayed on
SUZUKI scan tool. Refer to SUZUKI scan tool
operator’s manual for further details.
5) After completing the clearance, perform “DTC Check” and confirm that normal DTC (NO CODES)
is displayed and not malfunction DTC.
6) Turn ignition switch to OFF position and disconnect SUZUKI scan tool from DLC.
NOTE
If DTC B1013, DTC B1 021 or DTC B1027 is
stored in SDM, it is not possible to clear DTC.

) B1081
Driver side-
sensor Performance
problem
Diagnose
trouble
according to
diagnostic flow
corresponding
to each code
No.
)
B1082 Communicatio
n error
) B1083 Short to ground
) B1084 Short to power
circuit or open
) B1085 Wrong
assembly
) B1091
Passenger
side-sensor Performance
problem
) B1092 Communicatio
n error
) B1093 Short to ground
) B1094 Short to power
circuit or open
) B1095 Wrong
assembly
) B1361
Driver side
curtain-air
bag circuit Resistance
high
) B1362 Resistance low
) B1363 Short to ground
) B1364 Short to power
circuit
) B1365
Passenger
side curtain-
air bag
circuit Resistance
high
) B1366 Resistance low
) B1367 Short to ground
) B1368 Short to power
circuit
DTC Diagnosis
1
(A)I4RS0A820008-01
1(A)I4RS0A820008-01

Downloaded from www.Manualslib.com manuals search engine Air Bag System: 8B-127
Recommended Service MaterialS7RS0B8208002
Special ToolS7RS0B8208003
MaterialSUZUKI recommended product or Specification Note
Thread lock cement Thread Lock Cement 1305 P/No.: 99000–32100 )
09932–7501009932–75031
Air bag load tool Air bag deployment harness
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0

9932–75041 09932–76010
Passenger air bag (inflator)
module deployment fixture Connector test adapter set
) / ) This set includes the
following items. 1.
Connector test adapter kit
(09932-75020), 2.
Connector test adapter &
shorting bar release tool
(09932-76020) ) / ) / ) /
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0

9932–76510 09932–77310
Deployment adapter cable Deployment adapter cable
4P
) / ) / ))
09932–77320 09932–78310
Diagnosis adapter cable 4P Adapter cable
) / ) / ) / ) / ) / ) / ) /
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) )
/ ) / ) / ) / ) / ) / ) /
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0

9932–78332 09932–78340
Deployment adapter cable Deployment adapter cable
)) / ) / ) / ) / ) / ) / ) /
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) / ) / )

Downloaded from www.Manualslib.com manuals search engine 8B-128 Air Bag System:
SUZUKI scan tool
—
This kit includes following
items. 1. Tech 2, 2. PCMCIA
card, 3. DLC cable, 4. SAE
16/19 adapter, 5. Cigarette
cable, 6. DLC loop back
adapter, 7. Battery power
cable, 8. RS232 cable, 9.
RS232 adapter, 10. RS232
loop back connector, 11.
Storage case, 12. ) / )

Downloaded from www.Manualslib.com manuals search engine Lighting Systems: 9B-3
Turn Signal and Hazard Warning Light Symptom DiagnosisS7RS0B9204003
Clearance, Tail and License Plate Light Symptom DiagnosisS7RS0B9204004
ConditionPossible cause Correction / Reference Item
Flash rate high or one
side only flashes Bulb blown on “flash rate high”-side
Replace bulb.
Incorrect bulb Replace bulb.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Open circuit or high resistance existing
either; between turn signal switch and
non lighting bulb, or between hazard
warning switch and non lighting bulb Repair circuit.
Wiring or grounding faulty Repair circuit.
No flashing
NOTE
• Use of SUZUKI scan tool makes it easy to
check whether a faulty
condition is on the
input side or output
side of BCM. For
checking procedure,
refer to “Diagnosis
Using Output Test
Function of SUZUKI
Scan Tool” under
“Scan Tool Data in
Section 10B”.
• Check each part in the order from the top of
the following list.

Circuit fuse(s) blown Replace fuse(s) and check for short circuit.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
Turn signal light switch faulty Check turn signal light switch referring to “Turn
Signal Light Switch (in Lighting Switch)
Inspection”.
Hazard warning switch faulty Check hazard warning switch referring to
“Hazard Warning Switch Inspection”.
Open circuit or high resistance existing
between battery and switch Repair circuit.
Wiring or grounding faulty Repair circuit.
BCM faulty Replace after making sure that none of above
parts is faulty.
Flash rate low Supply voltage low Check charging system.
Turn signal / hazard warning relay faulty Check turn signal / hazard warning relay
referring to “Turn Signal and Hazard Warning
Relay Inspection”.
ConditionPossible cause Correction / Reference Item
All lights do not light up Circuit fuse blown Replace fuse and check for short circuit.
Lighting and dimmer switch of
combination switch faulty Check lighting and dimmer switch referring to
“Headlight Switch (in Lighting Switch)
Inspection”.
Wiring or grounding faulty Repair circuit.
Some lights do not light
up Bulb(s) blown
Replace bulb(s).
Wiring or grounding faulty Repair circuit.