2006 SUZUKI SWIFT cent

Downloaded from www.Manualslib.com manuals search engine 7B-20 Air Conditioning System: Manual Type
7) When refrigerant container (1) is emptied, use the following procedure to replace it with a new
refrigerant container.
a) Close low pressure valve.
b) Replace empty container with a refrigerant container which has been charged with
refrigerant. When using refrigerant container tap
valve (2), use the following procedure for
replacement.
i) Retract needle (3) and remove refrigerant container tap valve by loosening its plate nut
(4).
ii) Install the refrigerant container tap valve to a new refrigerant container.
c) Purge any air existing in center charging hose. When using refrigerant container tap valve, use
the following procedure to purge air.
i) Once fully tighten refrigerant container tap valve (1), and then loosen (open) plate nut
(2) slightly.
ii) Open low pressure side valve (3) of manifold
gauge set (4) a little.
iii) As soon as refrigerant comes out with a “hiss” through a clearance between
refrigerant container and tap valve, tighten
plate nut as well as low pressure side valve.
iv) Turn handle of tap valve clockwise so that its needle is screwed into the new container to
make a hole for refrigerant flow. 8) After the system has been charged with specified
amount (370 ± 20 g) of refrigerant or when low
pressure gauge (1) and high pressure gauge (2)
have indicated the following specified value, close
low pressure side valve (3) on manifold gauge set
(4).
Low side and high side pressure example
I2RH01720018-01
I2RH01720019-01
Gauges should read as follows when ambient
temperature is 30 °C (86 °F).
Pressure
on high pressure gauge 1590 – 1940 kPa
15.9 – 19.4 kg/cm
2
226 – 276 psi
Pressure
on low pressure gauge 270 – 430 kPa
2.7 – 4.3 kg/cm
2
38 – 61 psi
1
3 42
I4RS0A720016-01

Downloaded from www.Manualslib.com manuals search engine 7B-42 Air Conditioning System: Automatic Type
Abnormal Noise Symptom Diagnosis of A/C
System
S7RS0B7224002
Refer to “Abnormal Noise Symptom Diagnosis of A/C
System”.
DTC CheckS7RS0B7224003
Using SUZUKI Scan Tool1) Turn ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (DLC) (1) located on underside of instrument panel
at driver’s seat side.
Special tool
(A): SUZUKI scan tool 3) Light over sunload sensor vertically with an
incandescent lamp of approximately 100 W apart
from about 100 mm (3.94 in.).
NOTE
If sunload sensor is not lighted over with an
incandescent lamp, DTC B1504 is detected
even though there is not any malfunction.

4) Turn ignition switch to ON position.
5) Read DTC displayed on SUZUKI scan tool.
NOTE
To know how to use SUZUKI scan tool, refer
to operator’s manual for SUZUKI scan tool.

6) After completing the check, turn ignition switch to
OFF position and disconnect SUZUKI scan tool from
data link connector (DLC).
Cool air does not come
out only at high speed
Excessive amount of refrigerant
Check the amount of refrigerant.
A/C evaporator frosted Check A/C evaporator and evaporator
temperature sensor referring to “Evaporator
Inspection” and “Evaporator Thermistor
(Evaporator Temperature Sensor) Inspection”.
Insufficient air flow of
cooled air A/C evaporator clogged or frosted
Check A/C evaporator and evaporator
temperature sensor referring to “Evaporator
Inspection” and “Evaporator Thermistor
(Evaporator Temperature Sensor) Inspection”.
Air leaking from HVAC unit or air duct Repair as necessary.
Blower motor faulty Check blower motor referring to “Blower Motor
Inspection in Section 7A”.
Wiring or grounding faulty Repair as necessary.
Condition Possible cause Correction / Reference Item
(A)
1
I5RS0A722005-01

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-43
Not Using SUZUKI Scan Tool
Current DTC mode1) Light over sunload sensor vertically with an incandescent lamp of approximately 100 W apart
from about 100 mm (3.94 in.).
NOTE
If sunload sensor is not lighted over with an
incandescent lamp, DTC B1504 is detected
as current DTC even though there is not any
malfunction.

2) Start engine.
3) Wait for 20 seconds or more after engine started and set temperature selector to 25 °C (77 °F).
4) Push AUTO switch (1) and defroster switch (2) at the same time.
5) Check DTC (3).
NOTE
• DTC flashes for 15 seconds. After that, the normal display is rest ored. To have DTC
displayed again, repeat the procedure from
Step 4.
• When more than two DTCs are detected, only DTC having the highest priority is
indicated. Therefore, after troubleshooting
the malfunction, DTC check has to be
performed again to see if any other DTC(s)
is detected.

History DTC mode
1) Turn ignition switch to ON position.
2) Set temperature selector to 25 °C (77 °F).
3) Push AUTO switch (1) and MODE (air flow) selector
(2) at the same time.
4) Check DTC (4).
NOTE
Each DTC item is displayed (lights up) for 4
seconds.
When HVAC control module detects 2 or
more DTC items, each one is displayed once
starting from the one of higher priority order.
After all DTC items being detected have been
displayed, “Ed” (3) appears on display of
HVAC control module and normal display is
restored. “Ed” means that all DTC items have
been displayed.

DTC ClearanceS7RS0B7224004
NOTE
Only history DTC(s) can be cleared. Current
DTC(s) can not be cleared unless the
problem(s) is fixed.

Using SUZUKI Scan tool
1) Turn ignition switch to OFF position.
2) Connect SUZUKI scan tool to data link connector (DLC) (1) located on underside of instrument panel
at driver’s seat side.
Special tool
(A): SUZUKI scan tool1
2
3
I5RS0A722006-02
1
2 34
I5RS0A722007-02
(A)
1
I5RS0A722005-01

Downloaded from www.Manualslib.com manuals search engine 7B-44 Air Conditioning System: Automatic Type
3) Light over sunload sensor vertically with an incandescent lamp approximately 100 W apart from
about 100 mm (3.94 in.).
NOTE
If sunload sensor is not lighted over with an
incandescent lamp, DTC B1504 is detected
as current DTC even though there is not any
malfunction.

4) Turn ignition switch to ON position.
5) Erase DTC according to instructions displayed on SUZUKI scan tool.
NOTE
To know how to use SUZUKI scan tool, refer
to operator’s manual for SUZUKI scan tool.

6) After completing the clearance, turn ignition switch to OFF position, and then di sconnect SUZUKI scan
tool from DLC.
Not Using SUZUKI Scan Tool 1) Turn ignition switch to ON position.
2) Set temperature selector to 25 °C (77 °F). 3) Push AUTO switch (1) and
MODE (air flow) selector
(2) at the same time to have history DTC displayed.
4) Push MODE (air flow) selector (2) and OFF switch (3) at the same time while history DTC is displayed.
5) Check that “CL” (4) appears on display. “CL” means that DTC has been cleared.
DTC TableS7RS0B7224005
CAUTION!
Be sure to perform “Air Conditioning Sy stem Check” before starting diagnosis.

1
2
3
2
4
I5RS0A722008-01
DTC No.
(displayed on
SUZUKI
scan tool) DTC
(indicated on
display of HVAC
control
module) Priority of
display
(current DTC) Priority
of
display
(history DTC) Diagnosis
“AUTO”
indicator lamp
) B1502 21 1 1 Inside air temperature sensor and/or its
circuit malfunction Open
Flashed
22 2 2 Short
) B1503 31 3 3 Evaporator temperature sensor and/or its
circuit malfunction Open
Flashed
32 4 4 Short
) B1504 41 21 — Sunload sensor and/or its circuit
malfunction Open —
42 5 5 Short Flashed
) B1511 61 6 6 Temperature control actuator (position
sensor) and/or its circuit malfunction Open
Flashed
62 7 7 Short
) B1512 71 8 8 Air flow control actuator (position sensor)
and/or its circuit malfunction Open
Flashed
72 9 9 Short
) B1513 63 10 10 Temperature control actuator and/or its circuit malfunction Flashed
) B1514 73 11 11 Air flow control actuator and/or its circuit malfunction Flashed
) B1541 E1 12 — HVAC control module back-up power supply malfunction —
) B1546 d5 22 — A/C refrigerant pressure malfunction —
) B1551 91 13 12
Serial communication circuit malfunction Open
Flashed
92 14 13 Short
) B1552 94 15 14 Serial communication signal malfunction Flashed
) B1553 A4 16 15 CAN communication signal malfunction Flashed
) B1557 b4 19 16 Vehicle speed sensor signal malfunction —
) B1561 54 17 17 Engine coolant temperature sensor signal malfunction Flashed

Downloaded from www.Manualslib.com manuals search engine Air Conditioning System: Automatic Type 7B-77
HVAC Control Module Removal and InstallationS7RS0B7226013
Removal1) Disconnect negative (–) cable at battery.
2) Disable air bag system referring to “Disabling Air Bag System in Section 8B”.
3) Remove passenger air bag module from instrument panel referring to “Passenger Air Bag (Inflator)
Module Removal and Installation in Section 8B”.
4) Remove radio assembly from instrument panel referring to “Rear Speaker Removal and Installation
in Section 9C”.
5) Remove two connectors fr om HVAC control module.
6) Remove HVAC control modu le (1) from instrument
panel.
NOTE
Be careful not to damage HVAC control
module and instrument panel by using rag.

Installation
Reverse removal procedure noting the following
instructions.
Enable air bag system referring to “Enabling Air Bag
System in Section 8B”.
Sunload Sensor Removal and InstallationS7RS0B7226014
Removal
1) Disconnect negative (–) cable at battery.
2) Remove combination meter referring to “Combination Meter Removal and Installation in
Section 9C”.
3) Remove sunload sensor (1) from instrument panel by depressing tab and pushing sensor upward from
underneath.
4) Disconnect sunload sensor connector (2). Installation
Reverse removal procedure.
Sunload Sensor InspectionS7RS0B7226015
1) Light over sunload sensor vertically with an
incandescent lamp of approximately 100 W. The
distance between sunload sensor and lamp should
be approximately 100 mm (3.94 in.).
2) Measure voltage between terminals of sunload sensor as shown.
If check result is not satisfactory, replace sunload
sensor with new one.
Sunload sensor voltage specification
0.4 V or more
Outside Air Temperature Sensor Removal and
Installation
S7RS0B7226016
Refer to “Instrument Panel Re moval and Installation in
Section 9C”.
Outside Air Temperature Sensor InspectionS7RS0B7226017
Refer to “Information Display (Clock) Removal and
Installation in Section 9C”.
1
I5RS0A722030-01
1
2
I5RS0A722027-01
I4RH01722036-01

Downloaded from www.Manualslib.com manuals search engine 8A-1 Seat Belts:
Restraint
Seat Belts
Precautions
Precautions on Service and Diagnosis of Seat
Belt
S7RS0B8100001
WARNING!
If replacing seat belt is necessary, replace
buckle and seat belt assembly together as a
set. This is for the reason of ensuring locking
of tongue plate with buckle. If these parts are
replaced individually, such a locking
condition may become unreliable. For this
reason, SUZUKI will supply only the spare
buckle and seat belt assembly in a set part.

Before servicing or replacing seat belts, refer to the
following precautionary items.
• Seat belts should be normal relative to strap retractor and buckle portions. • Keep sharp edges and damaging objects away from
belts.
• Avoid bending or damaging any portion of belt buckle or latch plate.
• Do not bleach or dye belt webbing. (Use only mild soap and lukewarm water to clean it.)
• When installing a seat belt anchor bolt, it should be tightened by hand at first to prevent cross-threading
and then to specified torque.
• Do not attempt any repair s on retractor mechanisms
or retractor covers. Replace defective assemblies with
new replacement parts.
• Keep belts dry and clean at all times.
• If there exist any parts in question, replace such parts.
• Replace belts whose webbing is cut or otherwise damaged.
• Do not put anything into trim panel opening which seat belt webbing passes through.
General Description
Seat Belt ConstructionS7RS0B8101001
1
1
6
6
6
5
5
7
6
6
2
2
3
4
I4RS0A810001-02
1. Front seat belt assembly (with ELR and pretensioner) 4. Buckle for front seat belt assembly7. Buckle for rear center seat belt
2. Rear seat belt assembly (with A-ELR or ELR) 5. Buckle for rear seat belt assembly
3. Rear center seat belt (with A-ELR or ELR) 6. Retractor assembly

Downloaded from www.Manualslib.com manuals search engine Seat Belts: 8A-4
Front Seat Belt Removal and InstallationS7RS0B8106002
WARNING!
• Never attempt to disassemble or repair the seat belt pretensioner (retractor
assembly). If any abnormality is found, be
sure to replace it with new one as an
assembly.
• Be sure to read “Precautions on Service and Diagnosis of Seat Belt” before starting
to work and observe every precaution
during work. Ne glecting them may result in
personal injury or una ctivation of the seat
belt pretensioner when necessary.

Removal
1) Disconnect negative (–) cable at battery.
2) Disable air bag system. Refer to “Disabling Air Bag System in Section 8B”.
3) Remove center pillar lower trim.
4) Disconnect Yellow connector (1) from seat belt pretensioner (2).
a) Release locking of lock button (3).
b) After unlocked, disconnect to connector.
5) Remove front seat belts from the vehicle.
Installation
Install in reverse order of removal, noting the following.
• Seat belt anchor bolts should have an unified fine thread (7/16-20 UNF). Under no circumstances
should any different sized or metric screw threads be
used.
• Connect Yellow connector (1) to seat belt pretensioner securely.
a. Connect connector.
b. Lock connector with lock slider (2). • Enable air bag system. Refer to “Enabling Air Bag
System in Section 8B”.
Front Seat Belt InspectionS7RS0B8106003
WARNING!
• Never attempt to disassemble or repair the seat belt pretensioner (retractor
assembly). If any abnormality is found, be
sure to replace it with new one as an
assembly.
• Be sure to read “Precautions on Service and Diagnosis of Seat Belt”, before
starting to work and observe every
precaution during work. Neglecting them
may result in personal injury or
unactivation of the seat belt pretensioner
when necessary.
• Never measure resistance of pretensioner or disassemble it. Otherwise, personal
injury may result.

CAUTION!
If seat belt pretensioner (retractor assembly)
was dropped from a height of 30 cm (1 ft) or
more, it should be replaced.

Seat belts and attaching parts can affect the vital
components and systems of a vehicle.
Therefore, they should be inspected carefully and
replaced with genuine parts only.
a
b
21 3I6RS0B810003-01
1
1
2
b)
a)
I6RS0B810004-01
I2RH01810004-01

Downloaded from www.Manualslib.com manuals search engine Seat Belts: 8A-6
Rear Seat Belt ComponentsS7RS0B8106004
WARNING!
Be sure to read “Precautions on Service and Diagnosis of Seat Belt” before starting to work and
observe every precaution during work.

(b)
(a)
(a)
(a)
(a)
14
4
5
62
1
7
(a)
(a)
3
8
1
10
3
11911(a)
12
13
12
13
15
15
I6RS0C810002-01
1. Upper anchor 7. Rear seat belt 13. Anchor bolt
: Tighten retractor mounting bolts first, then
tighten anchor bolt.
2. Lower anchor 8. Bush 14. Center retractor assembly
3. Side retractor assembly 9. Spacer 15. Center retractor mounting bolt
: Tighten lower bolt first, then tighten upper bolt.
4. Rear center seat belt (if equipped) 10. Spring washer : 43 N⋅m (4.3 kgf-m, 31.5 lb-ft)
5. Buckle for rear seat belt 11. Washer : 5.5 N⋅m (0.55 kgf-m, 4.0 lb-ft)
6. Buckle for rear center seat belt (if equipped) 12. Side retractor mounting bolt
: Tighten upper bolt first, then tighten lower bolt.