2006 SUBARU FORESTER clutch

11 - 6
Maintenance and service
Engine compartment overview„Non-turbo models
12 3 456
789
10
11
13 12
B00357
1) Air cleaner element (page 11-15)
2) Manual transmission oil level gauge
(MT) (page 11-18) or Differential gear
oil level gauge (AT) (page 11-21)
3) Clutch fluid reservoir (page 11-25)
4) Automatic transmission fluid level gauge (page 11-19)
5) Brake fluid reservoir (page 11-24)
6) Fuse box (page 11-40)
7) Battery (page 11-39)
8) Windshield washer tank (page 11-34)
9) Engine coolant reservoir (page 11- 11)
10) Engine oil level gauge (page 11-8)
11) Engine oil filler cap (page 11-8)
12) Radiator cap (page 11-11)
13) Power steering fluid reservoir (page 11-23)
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Maintenance and service
11 - 7
„Turbo models
123 456
789
10
11
13 12
B00358
1) Air cleaner element (page 11-15)
2) Manual transmission oil level gauge
(MT) (page 11-18) or Differential gear
oil level gauge (AT) (page 11-21)
3) Clutch fluid reservoir (page 11-25)
4) Automatic transmission fluid level gauge (page 11-19)
5) Brake fluid reservoir (page 11-24)
6) Fuse box (page 11-40)
7) Battery (page 11-39)
8) Windshield washer tank (page 11-34)
9) Engine coolant reservoir (page 11- 11)
10) Engine oil level gauge (page 11-8)
11) Engine oil filler cap (page 11-8)
12) Radiator cap (page 11-11)
13) Power steering fluid reservoir (page 11-23)
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Maintenance and service
11 - 2 5
– CONTINUED –
„Recommended brake fluidFMVSS No. 116, fresh DOT 3 or DOT 4brake fluid
Clutch fluid (MT vehicles)„Checking the fluid levelCheck the fluid level on the outside of the
reservoir. If the level is below “MIN” level
mark, add the recommended clutch fluid
to “MAX” level mark.
Use only clutch fluid from a sealed con-
tainer.
yNever splash the brake fluid over
painted surfaces or rubber parts.
Alcohol contained in the brake flu-
id may damage them.
y Be careful not to spill brake fluid
when adding it. If brake fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If brake fluid gets on the ex-
haust pipe, be sure to wipe it off.
B00126
Never let clutch fluid contact your
eyes because clutch fluid can be
harmful to your eyes. If clutch fluid
gets in your eyes, immediately flush
them thoroughly with clean water.
For safety, when performing this
work, wearing eye protection is ad-
visable.
yClutch fluid absorbs moisture
from the air. Any absorbed mois-
ture can cause improper clutch
operation.
y If the vehicle requires frequent re-
filling, there may be a leak. If you
suspect a problem, have the vehi-
cle checked at your SUBARU
dealer.
y Never use different brands of
clutch fluid together.
y When clutch fluid is added, be
careful not to allow any dirt into
the tank.
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11 - 2 6
Maintenance and service
„Recommended clutch fluidFMVSS No. 116, fresh DOT 3 or DOT 4brake fluid
Brake boosterIf the brake booster does not operate as
described in the following, have it checked
by your SUBARU dealer.
1. With the engine off, depress the brake
pedal several times, applying the same
pedal force each time. The distance the
pedal travels should not vary.
2. With the brake pedal depressed, start
the engine. The pedal should move slight-
ly down to the floor.
3. With the brake pedal depressed, stop
the engine and keep the pedal depressed
for 30 seconds. The pedal height should
not change.
4. Start the engine again and run for ap-
proximately one minute then turn it off.
Depress the brake pedal several times to
check the brake booster. The brake boost-
er operates properly if the pedal stroke de-
creases with each depression.
Brake pedalCheck the brake pedal free play and re-
serve distance according to the mainte-
nance schedule in the “Warranty and
Maintenance Booklet”.„Checking the brake pedal free
play1) 0.02 – 0.08 in (0.5 – 2.0 mm)Stop the engine and firmly depress the
brake pedal several times. Lightly press
the brake pedal down with one finger to
check the free play with a force of less
than 2 lbs (10 N, 1 kg).
If the free play is not within proper specifi-
cation, contact your SUBARU dealer.
y
Never splash the clutch fluid over
painted surfaces or rubber parts.
Alcohol contained in the clutch
fluid may damage them.
y Be careful not to spill clutch fluid
when adding it. If clutch fluid
touches the exhaust pipe, it may
cause a bad smell, smoke, and/or
a fire. If clutch fluid gets on the ex-
haust pipe, be sure to wipe it off.
Avoid mixing DOT 3 and DOT 4
brake fluids even if they are of the
same brand.
1
B00377
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Maintenance and service
11 - 2 7
„Checking the brake pedal re-
serve distance1) More than 2.56 in (65 mm)Depress the pedal with a force of approxi-
mately 66 lbs (294 N, 30 kg) and measure
the distance between the upper surface of
the pedal pad and the floor.
When the measurement is smaller than
the specification, or when the pedal does
not operate smoothly, contact with your
SUBARU dealer.
Clutch pedal (MT vehicles)Check the clutch pedal free play and re-
serve distance according to the mainte-
nance schedule in the “Warranty and
Maintenance Booklet”.„Checking the clutch functionCheck the clutch engagement and disen-
gagement.
1. With the engine idling, check that there
are no abnormal noises when the clutch
pedal is depressed, and that shifting into
1st or reverse feels smooth.
2. Start the vehicle by releasing the pedal
slowly to check that the engine and trans-
mission smoothly couple without any sign
of slippage.
„Checking the clutch pedal
free play1) Non-turbo models: 0.39 – 0.79 in (10 –
20 mm)
Turbo models: 0.12 – 0.51 in (3 – 13
mm)Lightly press the clutch pedal down with
your finger until you feel resistance, and
check the free play.
If the free play is not within proper specifi-
cation, contact your SUBARU dealer.
1
B00378
1
B00377
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11 - 2 8
Maintenance and service
Hill holder (MT vehicles – if equipped)Ensure that the hill holder operates prop-
erly under the following circumstances:
1. Stop the vehicle on an uphill grade by
depressing the brake pedal and clutch
pedal, with the engine running.
2. Make sure that the vehicle does not
move backward even after the brake ped-
al is released.
3. Then make sure the vehicle starts
climbing the grade by following the normal
starting procedures.
If the hill holder does not operate as de-
scribed above, contact with your SUBARU
dealer.
Replacement of brake pad and liningThe right front disc brake and the right rear
disc brake have audible wear indicators
on the brake pads. If the brake pads wear
close to their service limit, the wear indica-
tor makes a very audible scraping noise
when the brake pedal is applied.
If you hear this scraping noise each time
you apply the brake pedal, have the brake
pads serviced by your SUBARU dealer as
soon as possible.
„Breaking-in of new brake
pads and liningsWhen replacing the brake pad or lining,
use only genuine SUBARU parts. After re-
placement, the new parts must be broken
in as follows:
T Brake pad and lining
While maintaining a speed of 30 to 40 mph
(50 to 65 km/h), step on the brake pedal
lightly. Repeat this five or more times.
T Parking brake lining
1. Drive the vehicle at a speed of approx-
imately 22 mph (35 km/h).
2. With the parking brake release button
pushed in, pull the parking brake lever
SLOWLY and GENTLY. (Pulling with a
force of approximately 33 lbs [147 N, 15
kg].)
3. Drive the vehicle for approximately 220
yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parking
700040
If you continue to drive despite the
scraping noise from the audible
brake pad wear indicator, it will re-
sult in the need for costly brake ro-
tor repair or replacement.
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Index
14-3
ChimeKey ................................................................................ 3-5
Seatbelt ................................................................ 1-12, 3-9
Cigarette lighter socket ....................................................... 6-9
Clock ................................................................................ 3-17
Clutch (MT) Fluid ........................................................................... 11-25
Pedal ..................................................................\
....... 11-27
Coat hook ......................................................................... 6-12
Convenience net ................................................................ 6-6
Coolant ........................................................................... 11-12
Cooling system ............................................................... 11-11
Corrosion protection ................................................ 8-10, 10-3
Cruise control ................................................................... 7-26
Cruise control indicator light ............................................. 3-16
Cup holders ........................................................................ 6-7
D
Dashboard storage compartment ....................................... 6-6
Daytime running light system ........................................... 3-19
Differential gear oil
Front (AT vehicles) .................................................... 11-21
Rear ........................................................................... 11-22
Dimensions ....................................................................... 12-2
Disarming the system ....................................................... 2-14
Disc brake pad wear warning indicators ........................... 7-16
Dome light .......................................................................... 6-2
Door locks ........................................................................\
.. 2-4
Door open warning light ................................................... 3-15
Drive belt ........................................................................ 11-17
Driving Car phone/cell phone ....................................................... 7 Drinking ............................................................................. 6
Drugs ................................................................................ 6
Foreign countries ........................................................... 8-4
Pets ................................................................................... 7
Snowy and icy roads ...................................................... 8-9
Tired or sleepy .................................................................. 7
Driving tips ................................................................. 7-10, 8-5
E
Electronic Brake Force Distribution (EBD) system ........... 7-18
Emergency Locking Retractor (ELR) ................................ 1-11
Engine
Compartment overview ................................................ 11-6
Coolant ....................................................................... 11-12
Exhaust gas (Carbon monoxide) ................................... 8-2
Hood ...................................................................\
......... 11-4
Oil ................................................................................. 11-8
Overheating ................................................................. 9-10
Starting ........................................................................... 7-7
Stopping ...............................................................\
.......... 7-8
Exterior care ..................................................................... 10-2
F
Flat tires .............................................................................. 9-3
Floor mat ........................................................................... 6-11
Fluid level
Automatic transmission .............................................. 11-19
Brake .......................................................................... 11-24
Clutch (MT vehicles) .................................................. 11-25
Power steering ........................................................... 11-23
Front differential gear oil (AT vehicles) ........................... 11-21
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