Inspecting and Replenishing199
Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
•Never spill oil and other fluids over the hot engine. Such fluids (e.g. the antifreeze contained in the coolant) may ignite!
•Avoid short circuits in the electrical system - particularly on the battery.
•Never place your hand into the radiator fan as long as the engine is still warm. The fan might suddenly start running!
•Never open the cap of the coolant expansion bottle as long as the engine is still warm. The co oling system is pressurized!
•Cover over the cap of the coolant expansion reservoir with a large cloth when opening it as protection for your face, hands and arms from hot steam or hot coolant.
•Do not let objects, such as e.g cleaning cloth or tools lie in the engine compartment.
•If you wish to work under the vehicle, you must secure the vehicle from rolling away and support it with suitable supporting blocks: the car jack is not sufficient for this - risk of injury!
•In cases where it be necessary to carry out inspection work when the engine is running there is an additional risk from rotating parts (e.g. the V-ribbed belt, alternator, radiator fan) and from the high-voltage igni- tion system. Please observe in addition the following:
− Never touch the electrical cables of the ignition system.
− Absolutely avoid any jewellery, loose items of clothing or long hair from getting into the rotating part s of the engine - Hazard! Therefore remove any jewellery beforehand, tie up your hair and wear tight fitting clothing.
•Please also comply with the warnin g instructions stated below when carrying out any essential work on th e fuel system or on the electrical system:
− Always separate the car battery from the electrical system.
− Do not smoke.
− Never carry out any work close to naked flames.
− Always keep a working fire extinguisher at hand.
Caution
When replenishing fluids in the engine, always ensure that the fluids are on no account mixed up. This may result in ma jor operating problems and also vehicle damage!
Overview of the engine compartment
The main inspection points.
Fig. 144 Diesel engine 1.9 litre/77 kW
WARNING (continued)WARNING (continued)
NKO A05Fabia 20.book Page 199 Tuesday, September 26, 2006 8:38 AM
Inspecting and Replenishing205
Using the systemSafetyDriving TipsGeneral MaintenanceBreakdown assistanceTechnical Data
The coolant which you use for replenishing the system, must comply with one specific specification ⇒page 203, “Coolant”. Do not use an alternative additive if the coolant additive G12 PLUS is not available in exceptional cases. Just top up the system with water and as soon as possible arrange adjustment to correct the mixing ratio of water and coolant a dditive again by a specialist garage.
Only use fresh coolant for topping up the system.
Do not fill up over the “MAX” marking! Excess coolant which is heated up is forced out of the cooling system through the pressure relief valve in the cap of the coolant compensation bottle.
Wait until the engine has cooled down for a system which has suffered a major loss of coolant before pouring in cool ant. This is necessary to avoid engine damage.
WARNING
•The cooling system is pressurized! Do not open the cap of the coolant expansion bottle if the engine is still hot - risk of scalding!
•The coolant additive and thus all of the coolant is harmful to your health. Avoid contact with the coolan t. Coolant vapours are also harmful to the health. It is important, therefore, to always safely store any coolant additive in its original container out of the reach of children - risk of poisoning!
•If any splashes of coolant get into your eyes, rinse out your eyes immediately with clear water and cont act a doctor as soon as possible.
•You should also consult a doctor without delay if you have inadvert- ently swallowed coolant.
Caution
Do not continue your journey if for some reason it is not possible under the conditions prevailing to top up with coolant. Switch the engine off and obtain professional assistance from a specialist garage, otherwise it could lead to severe engine damage.
For the sake of the environment
Do not re-use coolant if it is necessary to drain the coolant in the system. It should be collected and disposed of in compliance with environmental protec- tion regulations.
Radiator fan
The radiator fan may switch on suddenly.
The radiator fan is driven by an electr ic motor and controlled by a thermostat according to the coolant temperature.
The radiator fan may continue running fo r up to 10 minutes after the engine has been switched off - even if the ignition is also off. It may also switch on suddenly after a certain time, if:
•the coolant temperature has risen beca use of an accumulation of heat or
•the warm engine compartment is heated up additionally by strong sunlight.
WARNING
You must therefore be aware when working in the engine compartment that the fan may switch on suddenly - risk of injury!
NKO A05Fabia 20.book Page 205 Tuesday, September 26, 2006 8:38 AM