2006 SAAB 9-5 engine overheat

59 Instruments and controls
This light indicates a malfunction in the
fuel-injection or ignition system. The car
may still be driven with care and with some-
what diminished performance (see
page 146).
This light will come on if the engine oil pres-
sure is dangerously low. If the light flashes
or comes on while you are driving, stop the
car, switch off the engine and check the
engine oil level (see page 196).
This light will come on if the battery is dis-
charging. If it comes on while you are driv-
ing, stop the car as soon as possible and
switch off the engine.
Check the alternator drive belt (see page
204). If the belt has broken:
 the engine may overheat (cooling system
will not function properly)
 the battery will not be charged
 the A/C compressor will not run and
 power assistance for the steering will be
lost.This light will come on if there is insufficient
brake fluid in the reservoir (see pages 199).
If the ABS warning light is on at the same
time, the ABS system may be inoperative
because of a fault (see ”Anti-lock brake
warning”, page 60).
NOTICEThe car should be checked immediately
at a workshop to prevent more serious
faults from arising. We recommend that
you contact an authorized Saab dealer.
Warning, oil pressure
(engine oil)
NOTICE
Under no circumstances must the car be
driven when this warning light is on. Low
oil pressure can result in serious engine
damage.
Warning, charging
Brake warning light
WARNING
 Never drive the car when this warning
lights is on. Danger of brake failure!
 If the level of brake fluid in the reser-
voir is below the MIN mark, the car
should be towed to a workshop. We
recommend that you contact an
authorized Saab workshop.
 Have the brake system checked at
once by a workshop. We recommend
that you contact an authorized Saab
dealer.
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61 Instruments and controls
This light will come on if a potentially serious
fault has occurred in the airbag system. The light will come on for about three sec-
onds when the ignition switch is turned to
the Start or Drive position. It should go out
after the engine has started.This light comes on when there is less than
about 2.5 gallons (10 liters) of fuel left in the
tank. This light indicates that there is a fault in the
Xenon headlight system, which consists of
xenon headlights and an automatic levelling
system.
If a fault arises in the Xenon headlight sys-
tem, the headlights will be angled down to
avoid impairing the vision of drivers in
oncoming traffic. Adjust your speed accord-
ingly as visibility will be reduced.
Airbag warning light
WARNING
 If the airbag readiness light stays on
after you start your vehicle, it means
the airbag system may not be working
properly.
 To help avoid injury to yourself or
others, have your vehicle serviced
right away if the airbag readiness light
stays on after you start your vehicle.
Indicator, fuel
NOTICE
If the car runs out of fuel, air can be drawn
in with the fuel, which, in turn, can cause
the catalytic converter to be damaged by
overheating.
Xenon headlight fault
indicator





NOTICE
If the Xenon headlight fault indicator lights
up, have your car checked as soon as
possible a workshop. We recommend
that you contact an authorized Saab
dealer.
If you do not rectify the problem, nighttime
visibility will be poor since the range of the
headlights is reduced.
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147 Starting and driving
Important considerations with
catalytic convertersThe catalytic converter is an emission-con-
trol device incorporated in the car’s exhaust
system. It consists of a metal canister with a
honeycomb insert, the cells of which have
walls coated in a catalytic layer (mixture of
precious metals).
To ensure that the catalytic converter con-
tinues to function properly, and also to avoid
damage to the converter and its associated
components, the following points must be
observed:
 Have the car serviced regularly in accor-
dance with the service program. The fuel
and ignition systems are particularly
important in this context.
 Always be alert to any misfiring of the
engine (not running on all cylinders) and
any loss of power or performance. At the
first sign of a malfunction, reduce speed
and take the car to a workshop as soon as
possible. We recommend that you con-
tact an authorized Saab dealer.  If the engine fails to start (in very cold
weather or if the battery is flat), the car can
be  started (manual gearbox only) or
started using 5

 to a donor
battery. However, as soon as you have
started the engine, it is important that it
runs on all cylinders. If it is misfiring, allow
it to idle for up to five minutes to give it time
to settle and run smoothly. If, after this
time, the engine still fails to run properly,
turn off the engine and get in touch with a
workshop for advice. We recommend that
you contact an authorized Saab dealer.  Never park the car on dry grass or other
combustible material. The catalytic con-
verter gets very hot and could therefore
start a fire.
 Never drive off if the engine is misfiring.
 If you jump start the car when the engine
is already up to normal temperature, the
engine must start to run on all cylinders.
Stop jump-starting if the engine fails to
start immediately.
Failure to follow these directions could
result in the catalytic converter and associ-
ated components being damaged, and
could represent a breach of the warranty
conditions.
NOTICEUse only unleaded gasoline. Leaded gas-
oline is detrimental to the catalyst and
oxygen sensor and will seriously impair
the function of the catalytic converter.
NOTICEIf the car runs out of fuel, it is possible for
air to get into the fuel system. If this
happens, the catalytic converter may
overheat and be damaged.
IB3879
12
2
3
3
Oxygen-sensor-controlled
injection system1 Engine control module
2 Oxygen sensor (lambda probe)
3 Catalytic converters
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156 Starting and drivingIf ”Automatic transmission
, fault indicator”
 appears on the main instrument panel,
the system has detected a fault in the auto-
matic transmission or its control module
(see page 62).
This also means that the Limp-home mode
has been selected, to guard against further
damage being done to the transmission. In
this mode, the automatic transmission
starts in 5th gear, and gear changes (if nec-
essary) will have to be made manually.
Stop the car in a safe place. Switch off then
restart the engine. If the fault is intermittent,
the transmission will operate as normal
despite the fault indicator being on. Have
the car checked at a workshop. We recom-
mend that you contact an authorized Saab
dealer.
It is not possible to select the SPORT or
Sentronic mode when the Limp-home mode
is active.
Gear changes must be made manually.
The following gears will be engaged in the
respective selector positions when the auto-
matic transmission is in Limp-home mode:
Overheated transmission fluid If the automatic-transmission fluid should
overheat, the following message will appear
on the SID:
”Gearbox too hot.
Make a safe stop.”
In this event, stop the car in a suitable place,
switch off the engine and open the hood.
Wait for several minutes then turn on the
ignition to check that the message has gone
out. When driving subsequent to the trans-
mission fluid overheating, select a gear in
which the engine speed is about 3,000 rpm.
Overheating of the automatic-transmission
fluid can occur when the car is towing a
heavy load, such as a camping trailer in hilly
country. High ambient temperatures can
also increase the temperature of the trans-
mission fluid or the oil cooler may be faulty.
Contact a workshop. We recommend that
you contact an authorized Saab dealer (see
also page 176).
Automatic transmission




,
fault indicator
Position R D M L
Gear Reverse 5th 5th 2nd
NOTICEIf the control module has actuated the
Limp-home function for the automatic
transmission, the car will remain in 5th
gear when D is selected, making it very
sluggish.
Select position L to prevent unnecessary
wear on the transmission. The transmis-
sion then starts in 2nd gear. Once the car
is moving you can select position D.
When the indicator light is on, the car
must not be driven with a caravan or
trailer attached.
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157 Starting and driving
Driving on hilly roads with a
heavy loadThe transmission fluid can overheat when
the gearbox is strained, for example, when
driving with a trailer on hilly roads. To avoid
the transmission fluid overheating, always
drive in Normal mode. The adaptive gear
change patterns are then active.
High air temperatures or a faulty oil cooler
can also cause the transmission fluid to
overheat. Overheating reduces the service
life of the fluid. Contact an authorized Saab
dealer (see also page 176).
Towing Towing of cars with automatic transmission,
see page 185.
Descending hillsIf the speed of the car increases while
descending a steep hill, despite the acceler-
ator being released, the control module will
change down a gear when you brake. If you
desire more powerful engine braking, man-
ually select a lower gear.
WARNING
Remember to use engine-braking (selec-
tor position D or L) to spare the brakes
when you are driving on a long or steep
downhill slope.
Brake failure can result from overheated
brakes!
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162 Starting and drivingTo reduce the preset speedThe cruise control system will always disen-
gage automatically the moment that either
the brake pedal or the clutch pedal is
depressed.
It is also possible to reduce the speed by
means of the RESUME/– button.
Sliding the button to RESUME/– once will
reduce the speed by 1 mph (1.6 km/h).
Holding the button in the RESUME/– posi-
tion will effect a gradual reduction in speed
until the button is released.
Disengaging the system The system will be disengaged:
 When the brake or clutch pedal is
depressed.
 When the switch is moved to CANCEL.
 When the switch is moved to OFF.
 When the engine is switched off.
 When the selector lever is moved to posi-
tion N (cars with automatic transmission).
 When the ESP system is operative for
more than 1 second.
BrakingTo avoid the brakes becoming overheated,
(e.g. when negotiating long descents with a
drop of several hundred feet), select a low
gear to use the braking effect of the engine.
If the car has automatic transmission, move
the selector lever to position D or L.
When driving fast, you can help to prolong
the life of the brakes by thinking ahead and
braking harder for short periods, rather than
braking more moderately over long
stretches. Brake pad wear indicatorsThe outboard brake pads on the front
wheels incorporate pad-wear indicators.
When the lining is down to 3 mm, the pad
will produce a screeching, squealing or
scraping noise when the brakes are applied.
New pads should be fitted without delay.
Brake pads should only be replaced by a
workshop. We recommend that you con-
tact an authorized Saab dealer.
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176 Starting and driving2 Wait until the needle has dropped back
to indicate normal temperature (roughly
midway, in the white zone) before stop-
ping the engine. If the coolant needs top-
ping up, unscrew the cap on expansion
tank carefully.
Top up, as necessary, ideally with a
50/50 mixture of Saab-approved coolant
and water. If only water is available, use
that, but remember to have the coolant
mixture checked as soon as possible. 3 As soon as possible, have the cooling
system checked by a workshop. We rec-
ommend that you contact an authorized
Saab dealer.
Towing a trailer





Trailer hitch attachment




Trailer hitch attachments are available as
accessories. These are designed for a max-
imum trailer weight of 3500 lbs. (1588 kg),
see also page 261.
Use only the electrical trailer hitch socket
provided in the trailer hitch kit.

Saab recommends:
 Use a Saab original hitch kit attachment
which is designed and tested by Saab.
 Consult your Saab dealer regarding the
appropriate hitch kit for your car.
WARNING
 Exercise care when opening the hood
if the engine is overheated. Never
remove the expansion tank cap com-
pletely when the engine is hot.
 The cooling system is pressurized -
hot coolant and vapor can escape.
These can cause injury to your eyes
and burns. Open the cap slowly to
release the pressure before
removing it.
WARNING
 When towing a trailer, do not attempt
to negotiate a hill having a gradient in
excess of 15 %. The weight distribu-
tion over the front wheels of the car will
be insufficient to prevent wheelspin,
making further progress impossible.
 In addition, the parking brake may not
always be able to hold the car and
trailer securely, with the result that the
wheels can start to slide downhill.
 Always apply the trailer’s parking-
brake when unhitching it. There is oth-
erwise a risk of personal injury or
damage to the bumper should the
trailer start to roll.
NOTICEUse only a genuine Saab trailer hitch and
wiring, since other wiring methods can
cause expensive damage to the car’s
body and electrical system.
We recommend that you consult an
authorized Saab dealer for guidance on
how to connect the trailer hitch electrical
system.
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178 Starting and drivingWhen negotiating long hills, bear the follow-
ing important considerations in mind:
 Use Normal mode when driving with a
caravan or trailer on hilly roads. The adap-
tive gear change pattern function will pre-
vent the transmission overheating.
 Rises in coolant temperature are indi-
cated by the temperature gauge in the
main instrument panel.Recommendations for cars with
automatic transmission
Rises in coolant temperature are indicated
by the temperature gauge in the main instru-
ment panel.
The following steps are taken in order as the
temperature of the engine increases:
 Gear change pattern is altered.
 A/C compressor is switched off.
 Engine torque is reduced.
The following message will be displayed on
the SID if the transmission fluid becomes
too hot:
“Gearbox too hot.
Make a safe stop.
If this message appears, stop the car as
soon as it is safe to do so and allow the
engine to idle until the message has gone
out. The selector lever should be in
position P.When continuing your journey, select
manual mode and a gear in which the
engine speed is about 3,000 rpm until the
incline eases (see page 159).
WARNING
Remember to use the braking effect of the
engine (position D or L) when you are
descending long or steep hills to spare
the brakes.
Brake failure can result from overheated
brakes!
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