2006 SAAB 9-2X brake pads

Instruments and controls
3-13
3
– CONTINUED –
When the battery becomes fully charged,
the light will go out.
Brake system
warning lightThis light has the following three func-
tions:

Parking brake warning
The light comes on with the parking brake
applied while the ignition switch is in the
“ON” position. It goes out when the park-
ing brake is fully released.

Brake fluid level warning
This light comes on when the brake fluidlevel has dropped to near the “MIN” level
of the brake fluid reservoir with the ignition
switch in the “ON” position and with the
parking brake fully released.
If the brake system warning light should
come on while driving (with the parking
brake fully released and with the ignition
switch positioned in “ON”), it could be an
indication of leaking of brake fluid or worn
brake pads. If this occurs, immediately
stop the vehicle at the nearest safe place
and check the brake fluid level. If the fluid
level is below the “MIN” mark in the reser-
voir, do not drive the vehicle. Have the ve-
hicle towed to the nearest Saab dealer for
repair.

Electronic Brake Force Distribution
(EBD) system warning (vehicles
with ABS)
The brake system warning light also illu-
minates if a malfunction occurs in the EBD
system. In that event, it comes on together
with the ABS warning light.
The EBD system may be malfunctioning if
the brake system warning light and ABS
warning light illuminate simultaneously
during driving.
Even if the EBD system fails, the conven-
tional braking system will still function.
However, the rear wheels will be more
prone to locking when the brakes are ap-plied harder than usual and the vehicle’s
motion may therefore become somewhat
harder to control.
If the brake system warning light and ABS
warning light illuminate simultaneously,
take the following steps:
1. Stop the vehicle in the nearest safe, flat
place.
2. Shut down the engine, then restart it.
3. Release the parking brake. If both
warning lights go out, the EBD system
may be faulty. Drive carefully to the near-
est Saab dealer and have the system in-
spected.
4. If both warning lights come on again
and stay illuminated after the engine has
been restarted, shut down the engine
again, apply the parking brake, and check
the brake fluid level.
5. If the brake fluid level is not below the
“MIN” mark, the EBD system may be
faulty. Drive carefully to the nearest Saab
dealer and have the system inspected.
6. If the brake fluid level is below the
“MIN” mark, DO NOT drive the vehicle. In-
stead, have the vehicle towed to the near-
est Saab dealer for repair.

Door open warning light The door open warning light comes on if
any door or the rear liftgate is not fully
closed.
Driving with the brake system
warning light on is dangerous.
This indicates your brake system
may not be working properly. If
the light remains on, have the
brakes inspected by a Saab dealer
immediately.

If at all in doubt about whether the
brakes are operating properly, do
not drive the vehicle. Have your
vehicle towed to the nearest Saab
dealer for repair.
(U.S.)
(Canada)
A1910BE-A-GSAAB.book Page 13 Tuesday, September 6, 2005 8:37 AM
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Starting and operating
7-15
7
– CONTINUED –
Power steeringThe power steering system operates only
when the engine is running.
If you lose power steering assist because
the engine stops or the system fails to
function, you can steer but it will take
much more effort.NOTERight after the engine has been started
and before it has warmed up, you may
hear a noise coming from areas adja-
cent to the power steering pump which
is located at the right-front area of the
engine compartment. This noise is nor-
mal. It does not indicate power steering
system trouble.
Braking
Braking tips
When the brakes get wet
When driving in rain or after washing the
vehicle, the brakes may get wet. As a re-
sult, brake stopping distance will be long-
er. To dry the brakes, drive the vehicle at
a safe speed while lightly depressing the
brake pedal to heat up the brakes.

Use of engine braking
Remember to make use of engine braking
in addition to foot braking. When descend-
ing a grade, if only the foot brake is used,
the brakes may start working improperly
because of brake fluid overheating,
caused by overheated brake pads. To
help prevent this, shift into a lower gear to
get stronger engine braking.

Braking when a tire is punctured
Do not depress the brake pedal suddenlywhen a tire is punctured. This could cause
a loss of control of the vehicle. Keep driv-
ing straight ahead while gradually reduc-
ing speed. Then slowly pull off the road to
a safe place.

Brake system
Two separate circuits
Your vehicle has two separate circuit
brake systems. Each circuit works diago-
nally across the vehicle. If one circuit of
the brake system should fail, the other half
of the system still works. If one circuit fails,
the brake pedal will go down much closer
to the floor than usual and you will need to
press it down much harder. And a much
longer distance will be needed to stop the
vehicle.

Brake booster
The brake booster uses engine manifold
vacuum to assist braking force. Do not
turn off the engine while driving because
that will turn off the brake booster, result-
ing in poor braking power.
The brakes will continue to work even
when the brake booster completely stops
functioning. If this happens, however, you
will have to push the pedal much harder
than normal and the braking distance will
increase. Do not hold the steering wheel at the
fully locked position left or right for
more than five seconds. This may
damage the power steering pump.
Never rest your foot on the brake
pedal while driving. This can cause
dangerous overheating of the
brakes and needless wear on the
brake pads and linings.
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7-16
Starting and operating

Disc brake pad wear warning
indicatorsThe disc brake pad wear warning indica-
tors on the disc brakes give a warning
noise when the brake pads are worn.
If a squeaking or scraping noise is heard
from the disc brakes while braking, imme-
diately have your vehicle checked by your
Saab dealer.
ABS (Anti-lock Brake Sys-tem)The ABS system prevents the lock-up of
wheels which may occur during sudden
braking or braking on slippery road surfac-
es. This helps prevent the loss of steering
control and directional stability caused by
wheel lock-up.
When the ABS system is operating, you
may hear a chattering noise or feel a slight
vibration in the brake pedal. This is normal
when the ABS operates.
The ABS system will not operate when the
vehicle speed is below approximately 6
mph (10 km/h).

ABS system self-checkJust after the vehicle is started, you may
feel on the brake pedal a vibration similar
to when the ABS operates, and you may
also hear the sound of the ABS working
from the engine compartment. This is
caused by an automatic functional test of
700040
Always use the utmost care in driv-
ing – overconfidence because you
are driving with an ABS equipped
vehicle could easily lead to a seri-
ous accident.

The ABS system does not always
decrease stopping distance. You
should always maintain a safe fol-
lowing distance from other vehi-
cles.

When driving on badly surfaced
roads, gravel roads, icy roads, or
over deep newly fallen snow,
stopping distances may be longer
for a vehicle with the ABS system
than one without. When driving
under these conditions, therefore,
reduce your speed and leave am-
ple distance from other vehicles.

When you feel the ABS system
operating, you should maintain
constant brake pedal pressure.
Do not pump the brake pedal
since doing so may defeat the op-
eration of the ABS system.
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8-2
Driving tips
Driving tips
New vehicle break-in driving
– the first 1,000 miles (1,600 km)The performance and long life of your ve-
hicle are dependent on how you handle
and care for your vehicle while it is new.
Follow these instructions during the first
1,000 miles (1,600 km):

Do not race the engine. And do not al-
low engine speed to exceed 4,000 rpm ex-
cept in an emergency.

Do not drive at one constant engine or
vehicle speed for a long time, either fast or
slow.

Avoid starting suddenly and rapid accel-
eration, except in an emergency.

Avoid hard braking, except in an emer-
gency.
The same break-in procedures should be
applied to an overhauled engine, newly
mounted engine or when brake pads or
brake linings are replaced with new ones.
Fuel economy hintsThe following suggestions will help to
save your fuel.

Select the proper gear position for the
speed and road conditions.

Avoid sudden acceleration or decelera-
tion. Always accelerate gently until you
reach the desired speed. Then try to main-
tain that speed for as long as possible.

Do not pump the accelerator and avoid
racing the engine.

Avoid unnecessary engine idling.

Keep the engine properly tuned.

Keep the tires inflated to the correct
pressure shown on the tire label, which is
located under the door latch on the driv-
er’s side. Low pressure will increase tire
wear and fuel consumption.

Use the air conditioner only when nec-
essary.

Keep the front and rear wheels in prop-
er alignment.

Avoid carrying unnecessary luggage or
cargo.
Engine exhaust gas (Carbon monoxide)
Never inhale engine exhaust gas.
Engine exhaust gas contains car-
bon monoxide, a colorless and
odorless gas which is dangerous,
or even lethal, if inhaled.

Always properly maintain the en-
gine exhaust system to prevent
engine exhaust gas from entering
the vehicle.

Never run the engine in a closed
space, such as a garage, except
for the brief time needed to drive
the vehicle in or out of it.

Avoid remaining in a parked vehi-
cle for a lengthy time while the en-
gine is running. If that is unavoid-
able, then use the ventilation fan
to force fresh air into the vehicle.

Always keep the front ventilation
inlet grille free from snow, leaves
or other obstructions to ensure
that the ventilation system always
works properly.
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111
Maintenance and service
Maintenance schedule ....................................... 11-3
Maintenance precautions .................................. 11-3
Before checking or servicing in the engine
compartment ........................................................ 11-4
When you do checking or servicing in the engine
compartment while the engine is running ......... 11-4
Engine hood ....................................................... 11-4
Engine compartment overview ......................... 11-6
Non-turbo models ................................................... 11-6
Turbo models .......................................................... 11-7
Engine oil ............................................................ 11-8
Checking the oil level ............................................. 11-8
Changing the oil and oil filter ................................ 11-8
Recommended grade and viscosity ..................... 11-11
Recommended grade and viscosity under severe
driving conditions ................................................ 11-11
Synthetic oil ............................................................ 11-12
Cooling system .................................................. 11-12
Cooling fan, hose and connections ...................... 11-12
Engine coolant ........................................................ 11-13
Air cleaner element ............................................ 11-15
Replacing the air cleaner element ......................... 11-16
Spark plugs ......................................................... 11-18
Recommended spark plugs ................................... 11-18
Drive belts ........................................................... 11-18
Manual transmission oil .................................... 11-19
Checking the oil level ............................................. 11-19
Recommended grade and viscosity ..................... 11-20
Automatic transmission fluid ............................ 11-20
Checking the fluid level .......................................... 11-20
Recommended fluid ............................................... 11-21
Front differential gear oil (AT vehicles) ............ 11-22
Checking the oil level ............................................. 11-22
Recommended grade and viscosity ..................... 11-22
Rear differential gear oil .................................... 11-23
Checking the gear oil level .................................... 11-23
Recommended grade and viscosity ..................... 11-23
Power steering fluid ........................................... 11-24
Checking the fluid level .......................................... 11-24
Recommended fluid ............................................... 11-25
Brake fluid ........................................................... 11-25
Checking the fluid level .......................................... 11-25
Recommended brake fluid ..................................... 11-26
Clutch fluid (MT vehicles) .................................. 11-26
Checking the fluid level .......................................... 11-26
Recommended clutch fluid .................................... 11-27
Brake booster ..................................................... 11-27
Brake pedal ......................................................... 11-27
Checking the brake pedal free play ...................... 11-27
Checking the brake pedal reserve distance ......... 11-28
Clutch pedal (MT vehicles) ................................ 11-28
Checking the clutch function ................................ 11-28
Checking the clutch pedal free play ..................... 11-28
Replacement of brake pad and lining ............... 11-29
Breaking-in of new brake pads and linings .......... 11-29
Parking brake stroke .......................................... 11-30
A1910BE-A-GSAAB.book Page 1 Tuesday, September 6, 2005 8:37 AM
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Maintenance and service
11 - 2 9
11
– CONTINUED –
Replacement of brake pad and liningThe right front disc brake and the right rear
disc brake have audible wear indicators
on the brake pads. If the brake pads wear
close to their service limit, the wear indica-
tor makes a very audible scraping noise
when the brake pedal is applied.
If you hear this scraping noise each time
you apply the brake pedal, have the brake
pads serviced by your Saab dealer as
soon as possible.

Breaking-in of new brake
pads and liningsWhen replacing the brake pad or lining,
use only genuine Saab parts. After re-
placement, the new parts must be broken
in as follows:

Brake pad and lining
While maintaining a speed of 30 to 40 mph
(50 to 65 km/h), step on the brake pedal
lightly. Repeat this five or more times.

Parking brake lining
1. Drive the vehicle at a speed of approx-
imately 22 mph (35 km/h).
2. With the parking brake release button
pushed in, pull the parking brake lever
SLOWLY and GENTLY. (Pulling with a
force of approximately 33 lbs [147 N, 15
kg].)
3. Drive the vehicle for approximately
220
yards (200 meters) in this condition.
4. Wait 5 to 10 minutes for the parkingbrake to cool down. Repeat this proce-
dure.
5. Check the parking brake stroke. If the
parking brake stroke is out of the specified
range, adjust it by turning the adjusting nut
located on the parking brake lever.
Parking brake stroke:
7 – 8 notches / 44 lbs (196 N, 20 kg)
700040
If you continue to drive despite the
scraping noise from the audible
brake pad wear indicator, it will re-
sult in the need for costly brake ro-
tor repair or replacement.
A safe location and situation should
be selected for break-in driving.
Pulling the parking brake lever too
forcefully may cause the rear
wheels to lock. To avoid this, be cer-
tain to pull the lever up slowly and
gently.
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14-2
Index
A
ABS (Anti-lock Brake System) .......................................... 7-16
Warning light ....................................................... 3-12, 7-17
Accessories ............................................................. 5-2, 11-43
Accessory power outlet ...................................................... 6-6
Active head restraint ........................................................... 1-4
Air cleaner element ......................................................... 11-15
Air conditioner operation .................................................... 4-7
Air filtration system ........................................................... 4-12
Air flow selection ................................................................ 4-2
Alarm system .................................................................... 2-13
All-Wheel Drive warning light ( AWD AT vehicles) ........... 3-14
Aluminum wheels ............................................................ 11-35
Antenna system ................................................................. 5-2
Anti-lock Brake System (ABS) .......................................... 7-16
Arming the system ............................................................ 2-13
Ashtray ............................................................................... 6-7
AT OIL TEMPerature warning light ................................... 3-12
Audio Systems ................................................................... 5-3
Automatic climate control system ....................................... 4-7
Automatic transmission (AT) ............................................ 7-10
Capacities .................................................................... 12-4
Fluid ............................................................................ 11-20
Selector lever ................................................................ 7-11
Shift lock release ......................................................... 7-13
Temperature warning light ........................................... 3-12
Automatic/Emergency Locking Retractor (A/ELR) ........... 1-10
B
Battery ............................................................................. 11-40
Jump starting ................................................................. 9-8
Replacement (Remote keyless entry system) ............... 2-9Brake
Booster ...................................................................... 11-27
Fluid ........................................................................... 11-25
Pad and lining ............................................................ 11-29
Pedal .......................................................................... 11-27
Brake pedal
Free play .................................................................... 11-27
Reserve distance ....................................................... 11-28
Brake system .................................................................... 7-15
Warning light ................................................................ 3-13
Braking ............................................................................. 7-15
Breaking-in of new brake pads and linings ................ 11-29
Tips .............................................................................. 7-15
Bulb
Chart ............................................................................ 12-9
Replacing ................................................................... 11-44
C
Capacities ......................................................................... 12-4
Cargo
Area cover ..................................................................... 6-9
Area light ............................................................. 6-2, 11-52
Tie-down hooks ............................................................ 6-10
Catalytic converter .............................................................. 8-3
Center
Console .......................................................................... 6-4
Vents .............................................................................. 4-3
Changing
Flat tire ........................................................................... 9-4
Oil and oil filter ............................................................. 11-8
Charge warning light ......................................................... 3-11A1910BE-A-GSAAB.book Page 2 Tuesday, September 6, 2005 8:37 AM
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